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Number of turns for iron ring with air gap

Short answer

Iron length = 1.25−0.005 = 1.245 m, area 0.02 m². Reluctances: iron 4.95×10⁴ AT/Wb, gap 1.99×10⁵ AT/Wb, total 2.485×10⁵ AT/Wb. MMF = φ × total reluctance = 1.242×10⁵ AT; number of turns N = 1.242×10⁵ / 2 ≈ 62,120.

An iron ring has a mean length of 1.25 m and cross-sectional area of 0.02 m². It has a radial air gap of 5 mm. Calculate the number of turns required to be wound on the core to produce a magnetic flux of 0.5 weber in the air gap with current of 2 amp in the coil. Assume that relative permeability of the core is 1000.

Required mmf = flux × total reluctance; then N=F/IN = F/I. Iron length is taken as li=1.25−0.005=1.245l_i = 1.25 - 0.005 = 1.245 m; gap area = core area.

Data: A=0.02A = 0.02 m², lg=5l_g = 5 mm, ϕ=0.5\phi = 0.5 Wb, I=2I = 2 A, μr=1000\mu_r = 1000.

Reluctances

Si=liμ0μrA=1.2454π×10−7×1000×0.02=4.954×104 AT/WbSg=lgμ0A=0.0054π×10−7×0.02=1.989×105 AT/WbS=Si+Sg=2.485×105 AT/Wb\begin{aligned} S_i &= \frac{l_i}{\mu_0\mu_r A} = \frac{1.245}{4\pi\times10^{-7}\times1000\times0.02} = 4.954\times10^{4}\ \text{AT/Wb} \\ S_g &= \frac{l_g}{\mu_0 A} = \frac{0.005}{4\pi\times10^{-7}\times0.02} = 1.989\times10^{5}\ \text{AT/Wb} \\ S &= S_i + S_g = 2.485\times10^{5}\ \text{AT/Wb} \end{aligned}

MMF and turns

F=ϕS=0.5×2.485×105=1.2424×105 ATN=FI=1.2424×1052=62120 turns\begin{aligned} F &= \phi S = 0.5\times2.485\times10^{5} = 1.2424\times10^{5}\ \text{AT} \\ N &= \frac{F}{I} = \frac{1.2424\times10^{5}}{2} = 62120\ \text{turns} \end{aligned}

Answer: N ≈ 62,120 turns. (Using the full 1.25 m as iron length gives N ≈ 62,170.) Note: B = 0.5/0.02 = 25 T, which no iron can reach; the figure follows only from the constant μr given.

✓ Answer checked by Claude Opus 5.5 (high effort)

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