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Steel pipe size for given energy gradient

Short answer

Trial solution of Darcy-Weisbach equation combined with Colbrook-White gives a required diameter of about 121 mm (commercially 125 mm). The shear Reynolds number u_* k/ν ≈ 5.6 places the boundary in the transition regime.

Determine the size of steel pipe required to carry water at 30 l/s if the permissible energy gradient is 0.05. Will the boundary act as smooth or in transition?

Data. Q=0.03Q = 0.03 m³/s, permissible energy gradient S=hf/L=0.05S = h_f/L = 0.05. Commercial steel pipe: k=0.046k = 0.046 mm (Moody table). Water at 20 °C, ν=1.0×10−6\nu = 1.0\times10^{-6} m²/s. This is a "find the diameter" problem, solved by trial.

Working equation

S=fDV22g,V=4QπD2  ⇒  S=8fQ2π2gD5  ⇒  D=(8fQ2π2gS)1/5S = \frac{f}{D}\frac{V^2}{2g},\quad V = \frac{4Q}{\pi D^2} \;\Rightarrow\; S = \frac{8fQ^2}{\pi^2 g D^5} \;\Rightarrow\; D = \left(\frac{8fQ^2}{\pi^2 g S}\right)^{1/5}

Trials (f from the Colebrook-White equation at each new D)

Trialf usedD (mm)
00.02000124.4
10.01740120.9
20.01742121.0
30.01742121.0

The values converge to D=0.1210D = 0.1210 m. Final check: V=2.610V = 2.610 m/s, Re=315734Re = 315734, k/D=0.000380k/D = 0.000380, f=0.01742f = 0.01742 (Colebrook), and S=fV2/(2gD)=0.0500S = fV^2/(2gD) = 0.0500, which matches the required 0.05.

Diameter required: D≈121D \approx 121 mm. In practice a 125 mm commercial size would be adopted (it gives SS = 0.0424 < 0.05 at VV = 2.44 m/s).

Smooth or transition?

u∗=Vf8=2.6100.017428=0.1218 m/s,Re∗=u∗kν=0.1218(0.046×10−3)10−6=5.60u_* = V\sqrt{\frac{f}{8}} = 2.610\sqrt{\frac{0.01742}{8}} = 0.1218\ \text{m/s},\qquad Re_* = \frac{u_*k}{\nu} = \frac{0.1218(0.046\times10^{-3})}{10^{-6}} = 5.60

Since 4<Re∗<1004 < Re_* < 100, the boundary acts in the transition zone (neither smooth nor fully rough), as the Colebrook-White equation assumes.

Answer: D≈121D \approx 121 mm (use 125 mm); the boundary is in the transition regime.

✓ Answer checked by Claude Sonnet 5.5

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