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Ballast circuit for a strain gauge

Short answer

Ballast circuit is a potential divider with gauge and fixed resistor. Output change is dVo = V Rb Rg/(Rg+Rb)^2 times dRg/Rg; maximum sensitivity occurs when Rb = Rg, giving dVo = V/4 dRg/Rg. For V = 6 V, G = 2 and 1000 microstrain, dR/R = 0.002, so dVo = 3 mV.

Explain the ballast (potentiometer) circuit for a strain gauge. Derive the change in output voltage for a small change in gauge resistance and find the condition for maximum sensitivity. For Rg=Rb=120 ΩR_g = R_b = 120\ \Omega, supply 6 V, gauge factor 2.0 and strain 1000 microstrain, calculate the output change.

A ballast circuit is a simple potential-divider circuit in which the strain gauge RgR_g is in series with a fixed ballast resistor RbR_b across a supply VV. The output is taken across the gauge. It is used mostly for dynamic strain, since any slow drift appears as a false signal.

   V (+) o---- R_b ----+-------o
                       |
                      R_g      V_o (across R_g)
                       |
   V (-) o-------------+-------o

Output change

Vo=VRgRg+RbV_o = V\frac{R_g}{R_g + R_b}

Differentiate with respect to RgR_g:

dVodRg=VRb(Rg+Rb)2\frac{dV_o}{dR_g} = V\frac{R_b}{(R_g + R_b)^2}

For a small change ΔRg\Delta R_g:

ΔVo=VRbRg(Rg+Rb)2⋅ΔRgRg\Delta V_o = V\frac{R_bR_g}{(R_g + R_b)^2}\cdot\frac{\Delta R_g}{R_g}

Maximum sensitivity

Let m=Rb/Rgm = R_b/R_g. Then ΔVo=Vm(1+m)2ΔRgRg\Delta V_o = V\dfrac{m}{(1+m)^2}\dfrac{\Delta R_g}{R_g}. Setting d/dm[m/(1+m)2]=0d/dm[m/(1+m)^2] = 0 gives m=1m = 1, i.e. Rb=RgR_b = R_g. The maximum output change is

ΔVo=V4ΔRgRg\Delta V_o = \frac{V}{4}\frac{\Delta R_g}{R_g}

(This is the same as a quarter bridge, but the output sits on a dc level of V/2V/2, which must be blocked by a capacitor before amplification.)

Numerical

ΔRg/Rg=Gε=2.0×1000×10−6=2×10−3\Delta R_g/R_g = G\varepsilon = 2.0 \times 1000\times10^{-6} = 2\times10^{-3}, Rb=RgR_b = R_g.

ΔVo=64(2×10−3)=3×10−3 V\Delta V_o = \frac{6}{4}(2\times10^{-3}) = 3\times10^{-3}\ \text{V}

Answer: Rb=RgR_b = R_g for maximum sensitivity; ΔVo=3\Delta V_o = 3 mV.

✓ Answer checked by Claude Opus 5.5 (high effort)

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