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Gauge resistance change and quarter-bridge output

Short answer

Use dR/R = G epsilon = 2.1 x 1500e-6 = 0.00315, so dR = 0.378 ohm. Quarter bridge output is about Vex/4 times dR/R = 5/4 x 0.00315 = 3.94 mV; exact calculation gives 3.93 mV.

A 120 Ω\Omega strain gauge has a gauge factor of 2.1 and is bonded to a steel member that is strained by 1500 microstrain. Calculate the change in resistance and the fractional change in resistance. If the gauge forms one arm of an initially balanced Wheatstone bridge with all arms 120 Ω\Omega and 5 V excitation, find the bridge output voltage.

Given: Rg=120 ΩR_g = 120\ \Omega, G=2.1G = 2.1, ε=1500 με=1.5×10−3\varepsilon = 1500\ \mu\varepsilon = 1.5\times10^{-3}.

Change in resistance

ΔRR=Gε=2.1×1.5×10−3=3.15×10−3=0.315%\frac{\Delta R}{R} = G\varepsilon = 2.1 \times 1.5\times10^{-3} = 3.15\times10^{-3} = 0.315\% ΔR=120×3.15×10−3=0.378 Ω\Delta R = 120 \times 3.15\times10^{-3} = 0.378\ \Omega

Quarter-bridge output

All arms are 120 Ω\Omega and Vex=5V_{ex} = 5 V. With one active arm of resistance R+ΔRR + \Delta R:

Vo=Vex[R+ΔR2R+ΔR−12]=VexΔR2(2R+ΔR)V_o = V_{ex}\left[\frac{R + \Delta R}{2R + \Delta R} - \frac{1}{2}\right] = V_{ex}\frac{\Delta R}{2(2R + \Delta R)} Vo=5×0.3782(240.378)=3.931×10−3 VV_o = 5\times\frac{0.378}{2(240.378)} = 3.931\times10^{-3}\ \text{V}

The usual small-change approximation gives

Vo≈Vex4ΔRR=54(3.15×10−3)=3.94 mVV_o \approx \frac{V_{ex}}{4}\frac{\Delta R}{R} = \frac{5}{4}(3.15\times10^{-3}) = 3.94\ \text{mV}
          +---- R1 = 120 ----B---- R_g = 120 + dR ----+
          |                  |                        |
  5 V (+) A                 V_o (between B and D)     C (-)
          |                  |                        |
          +---- R3 = 120 ----D------ R2 = 120 --------+
   (5 V excitation applied across A and C)

Answer: ΔR=0.378 Ω\Delta R = 0.378\ \Omega (0.315%0.315\%); bridge output ≈3.93\approx 3.93 mV (3.94 mV by the approximate formula).

✓ Answer checked by Claude Opus 5.5 (high effort)

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