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Derivation of strain gauge factor

Short answer

Gauge factor is fractional resistance change per strain. Differentiate R = rho L/A, use lateral strain -nu epsilon, giving G = 1 + 2nu + (drho/rho)/epsilon. For nu = 0.3 and constant resistivity, G = 1.6; measured 2.05 gives resistivity contribution 0.45, or 22%.

(a) Derive the expression for the gauge factor of a metallic resistance strain gauge, G=1+2ν+dρ/ρεG = 1 + 2\nu + \dfrac{d\rho/\rho}{\varepsilon}.

(b) For a gauge material with Poisson's ratio 0.3, find the gauge factor if the resistivity does not change with strain. If the measured gauge factor is 2.05, what part of it is due to the change of resistivity?

(a) Gauge factor

The gauge factor GG is the ratio of the fractional change in resistance to the strain:

G=ΔR/RεG = \frac{\Delta R/R}{\varepsilon}

For a conductor of length LL, cross-sectional area AA and resistivity ρ\rho:

R=ρLAR = \frac{\rho L}{A}

Taking logarithms and differentiating:

dRR=dρρ+dLL−dAA\frac{dR}{R} = \frac{d\rho}{\rho} + \frac{dL}{L} - \frac{dA}{A}

For a circular wire A=πD2/4A = \pi D^2/4, so dA/A=2 dD/DdA/A = 2\,dD/D. The axial strain is ε=dL/L\varepsilon = dL/L and the lateral strain is dD/D=−νεdD/D = -\nu\varepsilon (Poisson's ratio ν\nu). Then dA/A=−2νεdA/A = -2\nu\varepsilon, and

dRR=dρρ+ε+2νε\frac{dR}{R} = \frac{d\rho}{\rho} + \varepsilon + 2\nu\varepsilon G=dR/Rε=1+2ν+dρ/ρεG = \frac{dR/R}{\varepsilon} = 1 + 2\nu + \frac{d\rho/\rho}{\varepsilon}

The term 1+2ν1 + 2\nu is the geometric effect and (dρ/ρ)/ε(d\rho/\rho)/\varepsilon is the piezoresistive effect. For metals G≈2G \approx 2 (constantan ≈2.0\approx 2.0, platinum alloys up to 4), and for semiconductors GG is 100-200 because the piezoresistive term dominates.

(b) Numerical

If resistivity is constant, dρ=0d\rho = 0:

G=1+2(0.3)=1.6G = 1 + 2(0.3) = 1.6

For the measured G=2.05G = 2.05:

dρ/ρε=2.05−1.6=0.45\frac{d\rho/\rho}{\varepsilon} = 2.05 - 1.6 = 0.45

The fraction due to resistivity change is 0.45/2.05=22%0.45/2.05 = 22\%.

Answer: G=1.6G = 1.6 (geometry only); resistivity contributes 0.450.45 (22%) of G=2.05G = 2.05.

✓ Answer checked by Claude Opus 5.5 (high effort)

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