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Quarter-load heat run and 20% overload time

Short answer

Quarter-load data: 40°C (3h), 50°C (4h) → x=0.8689, τ=7.11h, θmq=116.26°C. Pi=0.4225Pc, full-load losses 1.4225Pc → θmf=341.0°C. 20% overload losses 1.8625Pc → final rise 446.5°C. Time to 341.0°C: 341=446.5(1-e^(-t/7.11)) → t=10.27h (616min). Final full-load rise 341.0°C, time ≈10.27h, τ=7.11h.

A transformer has a temperature rise of 40°C after 3 hrs and 50°C after 4 hours on quarter load. What is the final steady temperature rise at full load? If the transformer is working on 20% over load, how long will it take to attain the same temperature rise provided that maximum efficiency occurs at 65% of full load?

For heating from cold, the temperature rise after time tt is θ=θm(1−e−t/τ)\theta = \theta_m\left(1-e^{-t/\tau}\right), where θm\theta_m is the final steady rise and τ\tau the heating time constant. The final rise is proportional to the total losses (θm∝Pi+x2Pc\theta_m \propto P_i + x^2P_c).

Step 1: Time constant and final rise at quarter load

Let x=e−1/τx = e^{-1/\tau} (τ\tau in hours). Then

40=θmq(1−x3),50=θmq(1−x4)5040=1−x41−x3  ⇒  x4−1.25x3+0.25=0(x−1)(x3−0.25x2−0.25x−0.25)=0\begin{aligned} 40 &= \theta_{mq}(1-x^3), \qquad 50 = \theta_{mq}(1-x^4)\\ \frac{50}{40} &= \frac{1-x^4}{1-x^3} \;\Rightarrow\; x^4 - 1.25x^3 + 0.25 = 0\\ (x-1)(x^3 - 0.25x^2 - 0.25x - 0.25) &= 0 \end{aligned}

x=1x = 1 is not acceptable, so solving the cubic: x=0.8689x = 0.8689.

τ=1ln⁡(1/0.8689)=7.11 hθmq=401−0.86893=400.344=116.26 ∘C\begin{aligned} \tau &= \frac{1}{\ln(1/0.8689)} = 7.11\ \text{h}\\ \theta_{mq} &= \frac{40}{1-0.8689^3} = \frac{40}{0.344} = 116.26\ ^\circ\text{C} \end{aligned}

Check: 116.26(1−0.86894)=50 ∘116.26(1-0.8689^4) = 50\ ^\circC.

Step 2: Losses at different loads

Maximum efficiency at 65% load means iron loss = copper loss at that load:

Pi=(0.65)2Pc=0.4225 PcP_i = (0.65)^2P_c = 0.4225\,P_c
LoadTotal loss
Quarter load0.4225Pc+Pc/16=0.4850Pc0.4225P_c + P_c/16 = 0.4850P_c
Full load0.4225Pc+Pc=1.4225Pc0.4225P_c + P_c = 1.4225P_c
20% overload0.4225Pc+1.44Pc=1.8625Pc0.4225P_c + 1.44P_c = 1.8625P_c

Step 3: Final steady rise at full load

θmf=116.26×1.42250.4850=341.0 ∘C\theta_{mf} = 116.26 \times \frac{1.4225}{0.4850} = 341.0\ ^\circ\text{C}

Step 4: Time on 20% overload to reach the same rise

Final rise on overload:

θmo=116.26×1.86250.4850=446.5 ∘C\theta_{mo} = 116.26 \times \frac{1.8625}{0.4850} = 446.5\ ^\circ\text{C}

Time to reach 341.0 °C (the full-load final rise) on overload, starting cold:

341.0=446.5(1−e−t/7.11)e−t/7.11=1−341.0446.5=0.2363t=7.11ln⁡10.2363=10.27 h\begin{aligned} 341.0 &= 446.5\left(1-e^{-t/7.11}\right)\\ e^{-t/7.11} &= 1-\frac{341.0}{446.5} = 0.2363\\ t &= 7.11\ln\frac{1}{0.2363} = 10.27\ \text{h} \end{aligned}

Answer: final steady rise at full load = 341.0 °C; time on 20% overload ≈ 10.27 h (about 616 min); τ\tau = 7.11 h.

(The given data lead to a very high rise and long time constant; the method is what matters.)

✓ Answer checked by Claude Sonnet 5.5

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