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Bolted bracket on ISHB 300, 600 kN, M24

Short answer

Use 16 M24 grade 4.6 bolts in two vertical lines of 8, pitch 80 mm, gauge 100 mm. The joint is safe under combined shear and tension; provide a stiffener or thicker plate against prying.

Design a suitable bolted bracket connections of a 12 mm thick bracket plate to the flange of a ISHB 300 @ 577 N/m to carry a vertical factored load of 600 kN at an eccentricity of 300 mm from face of column. Consider the eccentric load not lying in the plane of bolted joints. Use M24 of grade 4.6.

Given: factored P=600P=600 kN at e=300e=300 mm from the column face; the load is not in the plane of the bolts, so each bolt carries direct shear and tension from the moment. ISHB 300 @ 577 N/m: bf=250b_f=250 mm, tf=10.6t_f=10.6 mm. Bracket plate 12 mm; M24 bolts, grade 4.6, d0=26d_0=26 mm; E250.

Bolt capacities (IS 800:2007 cl. 10.3)

  • M24: Asb=452A_{sb}=452, Anb=353A_{nb}=353 mm²
  • Shear: Vdsb=4003×3531.25×10−3=65.22V_{dsb}=\dfrac{400}{\sqrt3}\times\dfrac{353}{1.25}\times10^{-3}=65.22 kN
  • Tension: Tdb=min⁡(0.9fubAnb, fybAsbγmb/γm0)γmb=98.62T_{db}=\dfrac{\min(0.9f_{ub}A_{nb},\ f_{yb}A_{sb}\gamma_{mb}/\gamma_{m0})}{\gamma_{mb}}=98.62 kN
  • Bearing on the flange (10.6 mm, e=40, p=80e=40,\ p=80): kb=0.513k_b=0.513, Vdpb=107.0V_{dpb}=107.0 kN (not governing)

Layout

Two vertical lines of 8 bolts (16 bolts), gauge 100 mm (flange 250 mm), pitch 80 mm, end distance 40 mm (≥1.5d0=39\ge1.5d_0=39 mm), bracket depth =40+7×80+40=640=40+7\times80+40=640 mm. The bottom bolt row is taken as the axis of rotation (conservative).

        |  o o  y=560
        |  o o  y=480
  600kN |  o o   ...
 ------>|  o o  y=80
  300   |  o o  y=0 (axis)

Forces

  • Shear per bolt V=60016=37.5V=\dfrac{600}{16}=37.5 kN
  • M=600×300=180×103M=600\times300=180\times10^3 kN·mm; Σy2=2∑yi2=1792000\Sigma y^2=2\sum y_i^2=1792000 mm²
  • Maximum tension (top row): T=MymaxΣy2=180000×5601792000=56.25T=\dfrac{My_{max}}{\Sigma y^2}=\dfrac{180000\times560}{1792000}=56.25 kN

Interaction (cl. 10.3.6)

(VVdb)2+(TTdb)2=(37.565.22)2+(56.2598.62)2=0.656≤1.0\left(\frac{V}{V_{db}}\right)^2+\left(\frac{T}{T_{db}}\right)^2=\left(\frac{37.5}{65.22}\right)^2+\left(\frac{56.25}{98.62}\right)^2=0.656\le1.0

Also V<VdsbV<V_{dsb} and T<TdbT<T_{db}. Safe.

Answer: 16 bolts M24 (4.6) in 2 lines of 8, pitch 80 mm, gauge 100 mm. The 10.6 mm flange should be checked for prying (provide a stiffener at the bracket level, or a thicker end plate) and the bracket should bear on a seat at the bottom.

✓ Answer checked by Claude Opus 5.5 (high effort)

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