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Tee bracket bolted to column flange, M24

Short answer

Eight M24 grade 4.6 bolts in 4 rows at 100 mm pitch, gauge 100 mm. Shear per bolt = 28.12 kN, max tension from moment = 72.32 kN. Interaction check (V/V_db)^2 + (T/T_db)^2 = 0.724 < 1.0. Design is safe; provide 8 M24 bolts.

Design a bracket connection to transfer an end reaction of 225 kN due to factored load as shown in figure below. The end reaction from the girder acts at an eccentricity of 300 mm from the face of the column flange of thickness 12 mm. Design bolted joint connecting the Tee-flange of thickness 10 mm with the column flange. Use steel of grade E250 and M24 bolts of grade 4.6. [Figure: Tee bracket attached to a column flange, 225 kN load acting 300 mm from the column face]

Assumptions: 8 bolts M24 (grade 4.6) in two vertical lines with 4 rows at pitch p=100p=100 mm; the bottom row is taken as the axis of rotation (the Tee stem presses on the column flange at the bottom). The load acts in a plane perpendicular to the bolt plane, so the bolts are in shear + tension. Factored P=225P=225 kN, e=300e=300 mm, M=67.5M=67.5 kN·m.

  225 kN
   --------> |T|  o o   y=300
     300     |T|  o o   y=200
             |T|  o o   y=100
             |T|  o o   y=0  (axis)

Bolt capacities (IS 800:2007 cl. 10.3)

  • M24: Asb=452A_{sb}=452, Anb=353A_{nb}=353 mm²; fub=400f_{ub}=400, fyb=240f_{yb}=240 N/mm².
  • Shear: Vdsb=4003×3531.25×10−3=65.22V_{dsb}=\dfrac{400}{\sqrt3}\times\dfrac{353}{1.25}\times10^{-3}=65.22 kN
  • Tension: Tnb=min⁡(0.9×400×353, 240×452×1.25/1.10)=123.3T_{nb}=\min(0.9\times400\times353,\ 240\times452\times1.25/1.10)=123.3 kN; Tdb=Tnb/1.25=98.62T_{db}=T_{nb}/1.25=98.62 kN
  • Bearing: hole d0=26d_0=26 mm, e=40e=40, p=100p=100 mm: kb=min⁡(40/78, 100/78−0.25, 0.976, 1)=0.513k_b=\min(40/78,\,100/78-0.25,\,0.976,\,1)=0.513; Vdpb=2.5kb d t fu/γmb=100.9V_{dpb}=2.5k_b\,d\,t\,f_u/\gamma_{mb}=100.9 kN with t=10t=10 mm (Tee flange), larger than VdsbV_{dsb}.

Forces

  • Shear per bolt Vsb=225/8=28.12V_{sb}=225/8=28.12 kN
  • Σy2=2(1002+2002+3002)=280000\Sigma y^2=2(100^2+200^2+300^2)=280000 mm²
  • Tmax=MymaxΣy2=67.5×106×300280000=72.32T_{max}=\dfrac{M y_{max}}{\Sigma y^2}=\dfrac{67.5\times10^6\times300}{280000}=72.32 kN

Interaction check (IS 800:2007 cl. 10.3.6)

(28.1265.22)2+(72.3298.62)2=0.724<1.0\left(\frac{28.12}{65.22}\right)^2+\left(\frac{72.32}{98.62}\right)^2=0.724<1.0

Also Tmax<TdbT_{max}<T_{db} and Vsb<VdsbV_{sb}<V_{dsb}. Safe.

Detailing

  • 8 bolts M24, grade 4.6, in 2 lines at gauge ≥2.5d=60\ge 2.5d=60 mm (use 100 mm), pitch 100 mm (min 2.5d=602.5d=60 mm), edge distance 40 mm (≥1.5d0=39\ge1.5d_0=39 mm).
  • The Tee flange (10 mm) should be checked for prying; if required, increase its thickness to 12-16 mm or provide stiffeners, and provide a bearing seat at the bottom.

Answer: 8 nos. M24 bolts of grade 4.6 in 4 rows at 100 mm pitch; utilisation 0.72.

✓ Answer checked by Claude Opus 5.5 (high effort)

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