- 2080 Chaitra · 8 marks
Battery backup design with inverter at 48 V
Short answer
Daily energy requirement is 52.98 kWh. A 15 kVA inverter is selected. Battery bank needs 1533 Ah at 48 V; using 12 V 200 Ah batteries at 80% DoD and 90% inverter efficiency, 32 batteries (4 series × 8 parallel) providing 1600 Ah are recommended.
Design a Battery Backup system with an inverter for the following loads for 1 day, if DC bus voltage is 48V.
| Devices | Qty. | Wattage | Backup Time |
|---|---|---|---|
| Computer | 6 | 100 | 4 |
| Tube light | 24 | 10 | 6 |
| Camera | 1 | 60 | 24 |
| Backup Supply | 3 | 400 | 6 |
| Induction Cooker | 6 | 550 | 5 |
| Water Pump | 2 | 2000 | 6 |
Following are the battery available:
| Option | Voltage | Capacity | DoD |
|---|---|---|---|
| Option 1 | 12V | 200Ah | 80% DoD |
| Option 2 | 2V | 1500Ah | 80% DoD |
Assumptions: inverter efficiency 90%, battery depth of discharge 80% (given), all loads may run at the same time, DC bus 48 V, back-up for 1 day as listed.
Step 1: Load and daily energy
| Device | Qty | W | Total W | h | Wh/day |
|---|---|---|---|---|---|
| Computer | 6 | 100 | 600 | 4 | 2400 |
| Tube light | 24 | 10 | 240 | 6 | 1440 |
| Camera | 1 | 60 | 60 | 24 | 1440 |
| Backup supply | 3 | 400 | 1200 | 6 | 7200 |
| Induction cooker | 6 | 550 | 3300 | 5 | 16 500 |
| Water pump | 2 | 2000 | 4000 | 6 | 24 000 |
| Total | 9400 | 52 980 |
Step 2: Inverter rating
Connected load = 9400 W
With 25 % margin = 11 750 W
At pf 0.8 → kVA = 11 750/0.8 = 14.7 kVA
Choose a 15 kVA, 48 V DC input, pure sine-wave inverter (pumps need surge capability of about 3 × running current; a soft starter/VFD for pumps is advised).
Step 3: Battery energy and Ah
Energy from battery = 52 980 / (η_inv × DoD)
= 52 980 / (0.9 × 0.8)
= 73 583 Wh
Ah at 48 V = 73 583 / 48 = 1533 Ah
Step 4: Battery bank options
Option 1: 12 V, 200 Ah
Series = 48 / 12 = 4
Parallel = 1533 / 200 = 7.67 → 8 strings
Total = 4 × 8 = 32 batteries
Bank = 48 V, 1600 Ah
Usable = 1600 × 48 × 0.8 × 0.9 = 55 296 Wh ≥ 52 980 ✓
Option 2: 2 V, 1500 Ah
Series = 48 / 2 = 24 cells
Parallel = 1533 / 1500 = 1.02 → 2 strings
Total = 48 cells, 48 V, 3000 Ah
One string (24 cells, 1500 Ah) gives 1500 × 48 × 0.8 × 0.9 = 51 840 Wh, about 2% short (enough only if inverter losses are ignored: 52 980/(0.8 × 48) = 1380 Ah).
Selection
Option 1 (32 × 12 V, 200 Ah, 4 series × 8 parallel) matches the need closely (1600 Ah vs 1533 Ah). Option 2 with one string is cheaper in wiring and 2 V tubular cells last longer, but slightly undersized; with two strings it is oversized (3000 Ah). Option 2 (single string) can be chosen only if the load hours are reduced a little.
Step 5: Charger
To recharge 1600 Ah in about 10 h: charging current ≈ 0.1 C = 160 A at 48 V (≈ 8–9 kW charger, or the inverter's built-in charger / solar charge controller).
AC ─►[Charger 48V,160A]─┬─►[15 kVA Inverter]─► Loads
│
[48 V battery bank]
Answer: Daily energy 52.98 kWh; 15 kVA inverter; battery 1533 Ah at 48 V → 32 nos. 12 V 200 Ah (4S × 8P) recommended.
✓ Answer checked by Claude Opus 5.5 (high effort)
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