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Sludge volume before and after digestion

Short answer

For 600 kg dry solids, primary sludge: volatile 390 kg, fixed 210 kg, water 9400 kg, volume 9.874 m³. After digestion removing 65% volatile, dry solids 346.5 kg, water 2541 kg, volume 2.761 m³; reduction 72.0%.

Determine the sludge volume before and after digestion and percentage reduction for 600 kg (dry basis) of primary sludge having following characteristics:

Primary SludgeDigested Sludge
Solids (%)612
Volatile Matter (%)65Digested removes 65% of volatile matter.

Take specific gravity of volatile and fixed solids 1.0 and 2.5 respectively for both primary and digested sludge.

Method

Sludge volume == volume of water ++ volume of volatile solids ++ volume of fixed solids, with solids =600=600 kg dry. Water is 1000 kg/m³; volatile solids G=1.0G=1.0 (1000 kg/m³); fixed solids G=2.5G=2.5 (2500 kg/m³).

Primary sludge (6% solids, 65% volatile)

VM=0.65×600=390 kg,FM=210 kgMass of wet sludge=6000.06=10000 kg ⇒ water=9400 kg=9.400 m3Volume of solids=3901000+2102500=0.4740 m3Vprimary=9.400+0.4740=9.874 m3\begin{aligned} VM &= 0.65\times600=390\ \text{kg},\quad FM=210\ \text{kg}\\ \text{Mass of wet sludge} &= \frac{600}{0.06}=10000\ \text{kg}\ \Rightarrow\ \text{water}=9400\ \text{kg}=9.400\ \text{m}^3\\ \text{Volume of solids} &= \frac{390}{1000}+\frac{210}{2500}=0.4740\ \text{m}^3\\ V_{primary} &= 9.400+0.4740=9.874\ \text{m}^3 \end{aligned}

Digested sludge (12% solids, 65% of volatile matter removed)

VMd=390×(1−0.65)=136.5 kg,FM=210 kg (unchanged)Dry solids=136.5+210=346.5 kgMass of wet sludge=346.50.12=2887.5 kg ⇒ water=2541.0 kg=2.541 m3Volume of solids=136.51000+2102500=0.2205 m3Vdigested=2.541+0.2205=2.761 m3\begin{aligned} VM_d &= 390\times(1-0.65)=136.5\ \text{kg},\quad FM=210\ \text{kg}\ (\text{unchanged})\\ \text{Dry solids} &= 136.5+210=346.5\ \text{kg}\\ \text{Mass of wet sludge} &= \frac{346.5}{0.12}=2887.5\ \text{kg}\ \Rightarrow\ \text{water}=2541.0\ \text{kg}=2.541\ \text{m}^3\\ \text{Volume of solids} &= \frac{136.5}{1000}+\frac{210}{2500}=0.2205\ \text{m}^3\\ V_{digested} &= 2.541+0.2205=2.761\ \text{m}^3 \end{aligned}

Percentage reduction

9.874−2.7619.874×100=72.0%\frac{9.874-2.761}{9.874}\times100=72.0\%

Answer: volume before digestion =9.874=9.874 m³, after digestion =2.761=2.761 m³, reduction =72.0%=72.0\%.

✓ Answer checked by Claude Opus 5.5 (high effort)

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