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Pelton turbine design (6867 kW, 350 m)

Short answer

Discharge is 2.50 m3/s; with d/D=1/12 the required jets are 3.22, so use 4 jets; adjusted jet diameter is about 0.099 m and wheel diameter is 1.32 m.

A Pelton turbine has to be designed for the following data: power developed = 6867 kW, net head = 350 m, overall efficiency = 80%, speed = 550 rpm, coefficient of velocity (KvK_v) = 0.98 and speed ratio (KuK_u) = 0.46. Ratio of jet dia to wheel dia (d/D)=1:12(d/D) = 1:12. Find discharge, number of jets, diameter of jet and diameter of wheel.

Data

P=6867P = 6867 kW, H=350H = 350 m, ηo=0.80\eta_o = 0.80, N=550N = 550 rpm, Kv=0.98K_v = 0.98, Ku=0.46K_u = 0.46, d/D=1/12d/D = 1/12.

Discharge

Q=PηoγH=68670.8×9.81×350=2.50 m3/sQ = \frac{P}{\eta_o \gamma H} = \frac{6867}{0.8 \times 9.81 \times 350} = 2.50\ \text{m}^3/\text{s}

Wheel diameter

V1=Kv2gH=0.982×9.81×350=81.21V_1 = K_v\sqrt{2gH} = 0.98\sqrt{2 \times 9.81 \times 350} = 81.21 m/s

u=Ku2gH=0.46×82.87=38.12u = K_u\sqrt{2gH} = 0.46 \times 82.87 = 38.12 m/s

D=60uπN=60×38.12π×550=1.324 mD = \frac{60u}{\pi N} = \frac{60 \times 38.12}{\pi \times 550} = 1.324\ \text{m}

Jet diameter and number of jets

From d/D=1/12d/D = 1/12: d=1.324/12=0.1103d = 1.324/12 = 0.1103 m.

Discharge through one jet =π4(0.1103)2×81.21=0.776 m3/s= \dfrac{\pi}{4}(0.1103)^2 \times 81.21 = 0.776\ \text{m}^3/\text{s}.

z=2.500.776=3.22⇒4 jetsz = \frac{2.50}{0.776} = 3.22 \Rightarrow 4\ \text{jets}

With 4 jets the jet diameter is adjusted to carry the full discharge:

d=4×2.5/4π×81.21=0.099 m≈99 mmd = \sqrt{\frac{4 \times 2.5/4}{\pi \times 81.21}} = 0.099\ \text{m} \approx 99\ \text{mm}

so D/d=13.4D/d = 13.4 (within the usual range 10 to 20). Specific speed: Ns=55068673501.25=30.1N_s = \dfrac{550\sqrt{6867}}{350^{1.25}} = 30.1.

Answer: Q=2.50Q = 2.50 m³/s; 4 jets; jet diameter ≈0.099\approx 0.099 m; wheel diameter =1.32= 1.32 m.

✓ Answer checked by Claude Opus 5.5 (high effort)

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