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Ampacity at new ambient and max temperature

Short answer

Using I ∝ √(θc – θa), new capacity = 400 √(35/45) = 352.8 A. For 320 A, temperature rise is 35×(320/352.8)² = 28.8 °C, so conductor temperature = 40 + 28.8 = 68.8 °C.

A particular ACSR conductor has the current carrying capacity of 400 A at an ambient temperature of 35°C and maximum allowable temperature of 80°C. Compute the current carrying capacity of the same conductor if the ambient temperature and maximum allowable temperatures will be 40°C and 75°C respectively. Also compute the conductor temperature if the conductor carries the current of 320 A.

Ampacity follows from the heat balance of the conductor. Neglecting solar heating, and with the resistance taken at the maximum temperature as constant:

I2R=h As(θc−θa)⇒I∝θc−θaI^2R = h\,A_s(\theta_c - \theta_a) \quad\Rightarrow\quad I \propto \sqrt{\theta_c - \theta_a}

New current-carrying capacity

Original: θc−θa=80−35=45 °C\theta_c - \theta_a = 80 - 35 = 45\ °\text{C} at I1=400I_1 = 400 A.

New: θc−θa=75−40=35 °C\theta_c - \theta_a = 75 - 40 = 35\ °\text{C}.

I2=I13545=400×0.8819=352.8 A\begin{aligned} I_2 &= I_1\sqrt{\frac{35}{45}} \\ &= 400 \times 0.8819 \\ &= 352.8\ \text{A} \end{aligned}

Conductor temperature at 320 A

The temperature rise is proportional to I2I^2. Using the new rating (35 °C rise at 352.8 A) with ambient 40 °C:

θc−40=35(320352.77)2=45(320400)2=28.8 °Cθc=40+28.8=68.8 °C\begin{aligned} \theta_c - 40 &= 35\left(\frac{320}{352.77}\right)^2 = 45\left(\frac{320}{400}\right)^2 = 28.8\ °\text{C} \\ \theta_c &= 40 + 28.8 = 68.8\ °\text{C} \end{aligned}

Answer: ampacity = 352.8 A (about 353 A); conductor temperature at 320 A = 68.8 °C (below the 75 °C limit).

The small change of resistance with temperature and the solar heat gain are neglected.

✓ Answer checked by Claude Opus 5.5 (high effort)

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