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Micro hydro scheme components and classification

Short answer

Main components: diversion weir/intake, headrace canal, settling basin, forebay, penstock, powerhouse (turbine and generator), tailrace. Capacity classification: Pico <5 kW, Micro 5–100 kW, Mini 100 kW–1 MW, Small 1–10 MW. Head classification: low <15 m, medium 15–50 m, high >50 m.

Explain the main components of a run-of-river micro hydropower scheme with a layout sketch. How are hydropower plants classified by capacity and by head?

A run-of-river scheme diverts part of the stream flow through a channel and penstock to a turbine and returns it to the river, with little or no storage.

Layout

  river  weir/intake
   ~~~~>[==]--> canal --> [forebay/
                           settling tank]
                              \  penstock
                               \  (gross
                                \  head)
                         [powerhouse]
                         turbine+gen --> load
                           tailrace--> river

Components

  • Diversion weir and intake: raises the water level, directs flow into the canal; trash rack and gate keep out debris and control flow.
  • Headrace canal (or pipe): carries water with a small slope to the forebay.
  • Settling basin (desilting tank): removes sand and silt to protect the turbine.
  • Forebay: small tank at the head of the penstock; gives storage for load changes and has a trash rack, spillway and air vent.
  • Penstock: steel, HDPE or PVC pipe taking water down to the turbine; designed for pressure and water hammer.
  • Powerhouse: turbine (Pelton, cross-flow, Turgo, propeller, or pump as turbine), governor or electronic load controller, generator, and control panel.
  • Tailrace: returns the water to the river.
  • Transmission and distribution lines to users.

Classification

BasisClassRange (commonly used)
CapacityPicobelow 5 kW
Micro5–100 kW
Mini100 kW–1 MW
Small1–10 MW
HeadLowbelow 15 m
Medium15–50 m
Highabove 50 m

Class limits vary by country and textbook. Low-head sites use Kaplan or cross-flow turbines; high-head sites use Pelton or Turgo turbines.

✓ Answer checked by Claude Opus 5.5 (high effort)

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