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PF improvement of 490 kW load with demand charge

Short answer

a) 377.1 kVAR, b) 9.19 μF per phase (delta), c) payback 0.97 year (≈ 11.6 months).

The p.f. of an industrial three-phase load of 490 kW is to be improved from 0.7 lagging to 0.97 lagging by connecting loss free delta connected capacitor across 6.6 kV, 50 Hz supply. The cost of kVAr controlling device with switching is NRs. 1200.00 per kVAr. Assume kVA demand charge is Rs. 200/kVA/Month. Calculate: a) the total kVAr required b) the required value of capacitance c) pay back period

Loss-free capacitors connected in delta across the 6.6 kV supply provide leading kVAR. The real power (490 kW) and kWh stay the same; only the kVA demand falls, so the saving is in the kVA demand charge.

a) Total kVAR required

tan(cos⁻¹0.7)  = 1.0202
tan(cos⁻¹0.97) = 0.2506
Q1 = 490 × 1.0202 = 499.90 kVAR
Q2 = 490 × 0.2506 = 122.81 kVAR
Qc = Q1 − Q2      = 377.09 kVAR

b) Capacitance required

In a delta connection, each phase capacitor is across the line voltage of 6.6 kV.

Qc/phase = 377.09 / 3 = 125.70 kVAR
C = Qph / (ω V²)
  = 125 698 / (2π × 50 × 6600²)
  = 125 698 / (1.3685 × 10¹⁰)
  = 9.19 µF per phase

(Line current of the capacitor bank = 377 090 / (√3 × 6600) = 33.0 A.)

c) Payback period

kVA1 = 490 / 0.70 = 700.00 kVA
kVA2 = 490 / 0.97 = 505.15 kVA
ΔkVA = 194.85 kVA

Annual saving in demand charge
  = 194.85 × 200 × 12 = Rs 467 629 /year

Cost of capacitor bank with switching
  = 377.09 × 1200 = Rs 452 513

Payback = 452 513 / 467 629
        = 0.968 year ≈ 11.6 months
QuantityBeforeAfter
pf0.700.97
kVAR499.9122.8
kVA700.0505.2
Demand charge/monthRs 140 000Rs 101 031

Answer: (a) 377.1 kVAR, (b) 9.19 µF per phase in delta, (c) payback ≈ 0.97 year (≈ 11.6 months).

✓ Answer checked by Claude Opus 5.5 (high effort)

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