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Exponential reliability and system reliability

Short answer

R(400 h) = e^{-0.1} = 0.905, MTBF = 4000 h, time for R=0.95 is 205 h, about 111 failures among 500 components in 1000 h. System reliability with parallel B-C: R_s = 0.95 × [1-(0.1)^2] × 0.98 = 0.922.

(a) A component follows the exponential failure law with a constant failure rate of 2.5×10−42.5\times10^{-4} per hour. Find its reliability for 400 h, its MTBF, the operating time for which reliability is 0.95, and the expected number of failures among 500 such components in 1000 h. (b) A machine has component A (R = 0.95) in series with a parallel pair B and C (each R = 0.90) and then in series with component D (R = 0.98). Draw the reliability block diagram and find the system reliability.

(a) Exponential law

R(t)=e−λtR(t) = e^{-\lambda t}, MTBF =1/λ= 1/\lambda, with λ=2.5×10−4 h−1\lambda = 2.5\times10^{-4}\ \text{h}^{-1}.

Reliability at 400 h

R(400)=e−2.5×10−4×400=e−0.1=0.9048R(400) = e^{-2.5\times10^{-4}\times 400} = e^{-0.1} = 0.9048

MTBF

MTBF=12.5×10−4=4000 h\text{MTBF} = \frac{1}{2.5\times10^{-4}} = 4000\ \text{h}

Time for R=0.95R = 0.95

t=−ln⁡0.95λ=0.051292.5×10−4=205.2 ht = -\frac{\ln 0.95}{\lambda} = \frac{0.05129}{2.5\times10^{-4}} = 205.2\ \text{h}

Failures among 500 components in 1000 h

R(1000)=e−0.25=0.7788,failures=500(1−0.7788)=110.6≈111R(1000) = e^{-0.25} = 0.7788,\quad \text{failures} = 500(1-0.7788) = 110.6 \approx 111

(b) System reliability

        +--- B (0.90) ---+
 --A----|                |----D----
 (0.95) +--- C (0.90) ---+   (0.98)

Parallel pair: RBC=1−(1−0.90)(1−0.90)=1−0.01=0.99R_{BC} = 1 - (1-0.90)(1-0.90) = 1 - 0.01 = 0.99

Series system: Rs=RA×RBC×RDR_s = R_A \times R_{BC} \times R_D

Rs=0.95×0.99×0.98=0.9217R_s = 0.95 \times 0.99 \times 0.98 = 0.9217

Note that without the redundancy in B and C the reliability would be 0.95×0.90×0.98=0.8380.95\times0.90\times0.98 = 0.838, so the parallel pair improves the system by about 8 percentage points. The weakest series element (A) now limits reliability.

Answer: (a) R(400)=0.905R(400)=0.905, MTBF =4000=4000 h, t0.95=205t_{0.95}=205 h, about 111 failures; (b) Rs=0.922R_s = 0.922.

✓ Answer checked by Claude Opus 5.5 (high effort)

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