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Dowel bar length and spacing numerical

Short answer

Bradbury's method gives balanced embedment 40.5 cm, so dowel length 45 cm. Capacity per dowel is 699 kg (bending governs). With group factor 2.86, safe spacing is 30 cm c/c (capacity 2037 kg > needed 2000 kg). First dowel 15 cm from edge.

Calculate the length and spacing of dowel bars of dia 25mm at an expansion joint of concrete pavement of thickness 25 cm. Design wheel load 5000 kg. Load capacity of the dowel system is 40 percent of design wheel load. Joint width is 2.0 cm and the permissible stress in shear, bending and bearing stress in dowel bars are 1000, 1400 and 100 kg/cm² respectively. Modulus of elasticity of concrete 2.45 x 10⁵ kg/cm², modulus of subgrade reaction = 8 kg/cm³, Poisson ratio = 0.15.

Given data

Dowel diameter d=2.5d=2.5 cm, slab h=25h=25 cm, joint width δ=2.0\delta=2.0 cm, wheel load P=5000P=5000 kg, load transferred by dowels =0.4P=2000=0.4P=2000 kg, Fs=1000F_s=1000, Ff=1400F_f=1400, Fb=100F_b=100 kg/cm2, E=2.45×105E=2.45\times10^5 kg/cm2, k=8k=8 kg/cm3, μ=0.15\mu=0.15. (Bradbury's method as in Khanna and Justo; IRC:58 detailing.)

Step 1 - Radius of relative stiffness

l=[Eh312(1−μ2)k]1/4=[2.45×105×25312(1−0.152)×8]1/4=79.9 cml=\left[\frac{Eh^3}{12(1-\mu^2)k}\right]^{1/4}=\left[\frac{2.45\times10^5\times25^3}{12(1-0.15^2)\times8}\right]^{1/4}=79.9\ \text{cm}

Step 2 - Capacity of one dowel

  • Shear: Ps=0.785 d2Fs=0.785×2.52×1000=4906P_s=0.785\,d^2F_s=0.785\times2.5^2\times1000=4906 kg
  • Bending: Pf=2d3FfLd+8.8δ=2×2.53×1400Ld+17.6=43750Ld+17.6P_f=\dfrac{2d^3F_f}{L_d+8.8\delta}=\dfrac{2\times2.5^3\times1400}{L_d+17.6}=\dfrac{43750}{L_d+17.6}
  • Bearing: Pb=FbLd2d12.5(Ld+1.5δ)=100×2.5 Ld212.5(Ld+3)=20Ld2Ld+3P_b=\dfrac{F_bL_d^2d}{12.5(L_d+1.5\delta)}=\dfrac{100\times2.5\,L_d^2}{12.5(L_d+3)}=\dfrac{20L_d^2}{L_d+3}

Step 3 - Length of dowel

Equating Pf=PbP_f=P_b and solving by trial gives the balanced embedment length Ld=40.5L_d=40.5 cm. Total length =Ld+δ=40.5+2.0=42.5= L_d+\delta = 40.5+2.0 = 42.5 cm, so adopt a dowel length of 45 cm (within the usual 45-50 cm).

Checking with Ld=45L_d=45 cm (conservative, since bending governs and PfP_f falls as LdL_d rises): Pf=699P_f=699 kg, Pb=844P_b=844 kg, Ps=4906P_s=4906 kg. The least value governs: Pd=699P_d=699 kg per dowel.

Step 4 - Spacing

Required capacity of the dowel group =2000=2000 kg, so the capacity factor (number of dowels in terms of the dowel under the load) must be ≥2000/699=2.86\ge 2000/699=2.86.

The critical position is the wheel load at the slab edge, where dowels lie on one side only. The dowel under the load takes its full capacity, and one at distance xx takes (1−x/1.8l)(1-x/1.8l) of it, up to 1.8l=143.91.8l=143.9 cm. For spacing ss: Σ=1+∑j(1−js/1.8l)\Sigma=1+\sum_j(1-js/1.8l).

Spacing s (cm)Σ\SigmaPdΣP_d\Sigma (kg)Check vs 2000 kg
204.112871safe
253.392372safe
302.922037safe
352.571795not safe
402.331631not safe

The largest safe spacing is 30 cm, which also matches IRC:58 practice; adopt 30 cm centre to centre (Σ=2.92\Sigma=2.92, capacity =2037=2037 kg >2000>2000 kg).

Answer: 25 mm diameter dowels, length 45 cm, spacing 30 cm c/c (first dowel 15 cm from the slab edge), smooth bars with one half greased and capped at the free end.

✓ Answer checked by Claude Opus 5.5 (high effort)

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