- 2075 Bhadra · 16 marks
Insulator discs per string, 180 MW over 200 km
Short answer
Using Still's formula (5.5 factor): 215.6 kV → select 220 kV single circuit. Required withstands: wet395 kV, impulse900 kV. From tables,10 discs of254×154 mm satisfy all criteria; add one spare →11 discs per suspension string.
In design of a transmission line for delivering power of 180 MW for a distance of 200 km. Considering that the system is to be operated at power factor of 0.85, find the required numbers of insulator disc per string to be selected.
[Given: Most economical voltage empirical formula: V = [Lt/1.6 + (P × 1000)/(cosφ × Nc × 150)]^0.5 kV, with Lt in km and P in MW. Standard voltages: 66 kV, 132 kV, 220 kV, 400 kV.] [In this paper's appendix the formula is printed without the 5.5 multiplier: V = [L/1.6 + (P × 1000)/(cosφ × Nc × 150)]^0.5.]
[Given Table A-1: Transmission line capability curve with assumption of single circuit transmission line surge impedance of 400 Ω (m.f. = power transmission capability/SIL):]
| Length (km) | Multiplying factor |
|---|---|
| 80 | 2.75 |
| 160 | 2.25 |
| 240 | 1.75 |
| 320 | 1.35 |
| 480 | 1.0 |
| 640 | 0.75 |
[Given Table A-2: Withstand voltage capability for different system voltages:]
| Maximum system voltage (kV) | 1 minute dry withstand (kV) | 1 minute wet withstand (kV) | Impulse withstand (kV) |
|---|---|---|---|
| 123 | 215 | 185 | 450 |
| 145 | 265 | 230 | 550 |
| 255 | 435 | 395 | 900 |
| 420 | 760 | 680 | 1550 |
[Given Table A-3: Flashover voltages for 254 × 154 mm disc insulators:]
| No. of discs | 1 minute dry FOV (kV) | 1 minute wet FOV (kV) | Impulse FOV (kV) |
|---|---|---|---|
| 1 | 80 | 50 | 150 |
| 2 | 155 | 90 | 255 |
| 3 | 215 | 130 | 355 |
| 4 | 270 | 170 | 440 |
| 5 | 325 | 210 | 525 |
| 6 | 380 | 250 | 610 |
| 7 | 435 | 290 | 695 |
| 8 | 485 | 330 | 780 |
| 9 | 535 | 370 | 860 |
| 10 | 585 | 410 | 945 |
| 11 | 635 | 450 | 1025 |
| 12 | 685 | 485 | 1105 |
| 13 | 730 | 520 | 1185 |
| 14 | 775 | 555 | 1265 |
| 15 | 820 | 590 | 1345 |
| 16 | 865 | 620 | 1425 |
| 17 | 910 | 650 | 1505 |
| 18 | 955 | 680 | 1585 |
| 19 | 1000 (printed as 100) | 710 | 1665 |
| 20 | 1045 | 740 | 1745 |
[Other given data: Minimum air clearance: 6.5 inch per 10 kV (rms) and factor of safety = 8 inch. Maximum insulator string swing: 45°. Minimum ground clearance Hg = (V − 33)/33 + 17 feet, V is L-L voltage in kV.]
The number of discs depends on the line voltage. So the voltage level and number of circuits are fixed first, and then the string is sized against the power-frequency (wet and dry), impulse and switching-surge withstand levels from Tables A-2 and A-3.
Step 1: Most economical voltage
The appendix prints Still's formula without its multiplier. That form gives about 39 kV, which is clearly not a transmission voltage. So the standard form with the factor 5.5 is used:
With km, MW and :
| Circuits | Value under root | (kV) | Nearest standard |
|---|---|---|---|
| 1 | 215.6 | 220 kV | |
| 2 | 158.5 | 132 kV or 220 kV |
Step 2: Technical check with SIL (Table A-1)
For 200 km, interpolate between 160 km (2.25) and 240 km (1.75):
| Option | SIL (MW) | Capability = m.f. × SIL (MW) | ≥ 180 MW? |
|---|---|---|---|
| 132 kV, 1 circuit | 43.56 | 87.1 | No |
| 132 kV, 2 circuits | 2 × 43.56 | 174.2 | No |
| 220 kV, 1 circuit | 121.0 | 242.0 | Yes |
| 220 kV, 2 circuits | 2 × 121.0 | 484.0 | Yes (over-designed) |
Selected: 220 kV, single circuit. It is the economic voltage for and it carries 180 MW with a margin.
Step 3: Withstand levels required (Table A-2)
For 220 kV nominal, the table row is the 255 kV maximum system voltage:
| Test | Required withstand (kV) |
|---|---|
| 1 min dry, power frequency | 435 |
| 1 min wet, power frequency | 395 |
| Impulse (BIL) | 900 |
The string's flashover voltage must be at least the required withstand.
Step 4: Number of discs for each criterion (Table A-3, 254 × 154 mm discs)
- Dry power frequency: 435 kV needs FOV ≥ 435 kV. 7 discs give 435 kV, so 7 discs.
- Wet power frequency: 395 kV needs FOV ≥ 395 kV. 9 discs give only 370 kV and 10 discs give 410 kV, so 10 discs.
- Impulse (lightning): 900 kV needs FOV ≥ 900 kV. 9 discs give 860 kV and 10 discs give 945 kV, so 10 discs.
- Switching surge: take a switching surge ratio of 2.8 (usual for a 220 kV line without closing resistors).
Comparing 396.1 kV with the wet FOV column gives 10 discs (410 kV).
| Criterion | Discs needed |
|---|---|
| Dry 1-min | 7 |
| Wet 1-min | 10 |
| Impulse | 10 |
| Switching surge | 10 |
Step 5: Final selection
- Governing requirement: 10 discs, set by the wet, impulse and switching-surge criteria.
- Add one disc to allow for a cracked or punctured disc in service, which keeps the withstand level intact.
Answer: 220 kV single-circuit line with 11 discs (254 × 154 mm) per suspension string, and 12 discs per tension string. The extra disc in the tension string covers its heavier mechanical duty and the greater exposure of dead-end and angle positions. The suspension string length is about m plus hardware.
Assumptions: standard atmospheric conditions (no altitude correction) and light pollution. For heavy pollution or high-altitude routes in Nepal, add discs to meet creepage and air-density corrections.
✓ Answer checked by Claude Opus 5.5 (high effort)
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