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Insulator discs per string, 180 MW over 200 km

Short answer

Using Still's formula (5.5 factor): 215.6 kV → select 220 kV single circuit. Required withstands: wet395 kV, impulse900 kV. From tables,10 discs of254×154 mm satisfy all criteria; add one spare →11 discs per suspension string.

In design of a transmission line for delivering power of 180 MW for a distance of 200 km. Considering that the system is to be operated at power factor of 0.85, find the required numbers of insulator disc per string to be selected.

[Given: Most economical voltage empirical formula: V = [Lt/1.6 + (P × 1000)/(cosφ × Nc × 150)]^0.5 kV, with Lt in km and P in MW. Standard voltages: 66 kV, 132 kV, 220 kV, 400 kV.] [In this paper's appendix the formula is printed without the 5.5 multiplier: V = [L/1.6 + (P × 1000)/(cosφ × Nc × 150)]^0.5.]

[Given Table A-1: Transmission line capability curve with assumption of single circuit transmission line surge impedance of 400 Ω (m.f. = power transmission capability/SIL):]

Length (km)Multiplying factor
802.75
1602.25
2401.75
3201.35
4801.0
6400.75

[Given Table A-2: Withstand voltage capability for different system voltages:]

Maximum system voltage (kV)1 minute dry withstand (kV)1 minute wet withstand (kV)Impulse withstand (kV)
123215185450
145265230550
255435395900
4207606801550

[Given Table A-3: Flashover voltages for 254 × 154 mm disc insulators:]

No. of discs1 minute dry FOV (kV)1 minute wet FOV (kV)Impulse FOV (kV)
18050150
215590255
3215130355
4270170440
5325210525
6380250610
7435290695
8485330780
9535370860
10585410945
116354501025
126854851105
137305201185
147755551265
158205901345
168656201425
179106501505
189556801585
191000 (printed as 100)7101665
2010457401745

[Other given data: Minimum air clearance: 6.5 inch per 10 kV (rms) and factor of safety = 8 inch. Maximum insulator string swing: 45°. Minimum ground clearance Hg = (V − 33)/33 + 17 feet, V is L-L voltage in kV.]

The number of discs depends on the line voltage. So the voltage level and number of circuits are fixed first, and then the string is sized against the power-frequency (wet and dry), impulse and switching-surge withstand levels from Tables A-2 and A-3.

Step 1: Most economical voltage

The appendix prints Still's formula without its multiplier. That form gives about 39 kV, which is clearly not a transmission voltage. So the standard form with the factor 5.5 is used:

V=5.5L1.6+P×1000cos⁡ϕ×Nc×150 kVV = 5.5\sqrt{\frac{L}{1.6} + \frac{P\times 1000}{\cos\phi \times N_c \times 150}}\ \text{kV}

With L=200L = 200 km, P=180P = 180 MW and cos⁡ϕ=0.85\cos\phi = 0.85:

Circuits NcN_cValue under rootVV (kV)Nearest standard
1125+1411.76=1536.76125 + 1411.76 = 1536.76215.6220 kV
2125+705.88=830.88125 + 705.88 = 830.88158.5132 kV or 220 kV

Step 2: Technical check with SIL (Table A-1)

SIL=V2Zc=V2400SIL = \frac{V^2}{Z_c} = \frac{V^2}{400}

For 200 km, interpolate between 160 km (2.25) and 240 km (1.75):

m.f.=2.25−200−160240−160(2.25−1.75)=2.0m.f. = 2.25 - \frac{200-160}{240-160}(2.25-1.75) = 2.0
OptionSIL (MW)Capability = m.f. × SIL (MW)≥ 180 MW?
132 kV, 1 circuit43.5687.1No
132 kV, 2 circuits2 × 43.56174.2No
220 kV, 1 circuit121.0242.0Yes
220 kV, 2 circuits2 × 121.0484.0Yes (over-designed)

Selected: 220 kV, single circuit. It is the economic voltage for Nc=1N_c = 1 and it carries 180 MW with a margin.

Step 3: Withstand levels required (Table A-2)

For 220 kV nominal, the table row is the 255 kV maximum system voltage:

TestRequired withstand (kV)
1 min dry, power frequency435
1 min wet, power frequency395
Impulse (BIL)900

The string's flashover voltage must be at least the required withstand.

Step 4: Number of discs for each criterion (Table A-3, 254 × 154 mm discs)

  1. Dry power frequency: 435 kV needs FOV ≥ 435 kV. 7 discs give 435 kV, so 7 discs.
  2. Wet power frequency: 395 kV needs FOV ≥ 395 kV. 9 discs give only 370 kV and 10 discs give 410 kV, so 10 discs.
  3. Impulse (lightning): 900 kV needs FOV ≥ 900 kV. 9 discs give 860 kV and 10 discs give 945 kV, so 10 discs.
  4. Switching surge: take a switching surge ratio of 2.8 (usual for a 220 kV line without closing resistors).
Vph,peak=2×2453=200.0 kVVss=2.8×200.0=560.1 kV (peak)Equivalent rms=560.12=396.1 kV\begin{aligned} V_{ph,peak} &= \frac{\sqrt{2}\times 245}{\sqrt{3}} = 200.0\ \text{kV} \\ V_{ss} &= 2.8\times 200.0 = 560.1\ \text{kV (peak)} \\ \text{Equivalent rms} &= \frac{560.1}{\sqrt{2}} = 396.1\ \text{kV} \end{aligned}

Comparing 396.1 kV with the wet FOV column gives 10 discs (410 kV).

CriterionDiscs needed
Dry 1-min7
Wet 1-min10
Impulse10
Switching surge10

Step 5: Final selection

  • Governing requirement: 10 discs, set by the wet, impulse and switching-surge criteria.
  • Add one disc to allow for a cracked or punctured disc in service, which keeps the withstand level intact.

Answer: 220 kV single-circuit line with 11 discs (254 × 154 mm) per suspension string, and 12 discs per tension string. The extra disc in the tension string covers its heavier mechanical duty and the greater exposure of dead-end and angle positions. The suspension string length is about 11×0.154=1.6911 \times 0.154 = 1.69 m plus hardware.

Assumptions: standard atmospheric conditions (no altitude correction) and light pollution. For heavy pollution or high-altitude routes in Nepal, add discs to meet creepage and air-density corrections.

✓ Answer checked by Claude Opus 5.5 (high effort)

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