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Rapid sand filter design, 50,000 population

Short answer

Design flow 6885 m³/d. Four beds, each 3.6 m × 4.4 m, total depth 3.4 m. Filter media: 0.7 m sand (effective size 0.5 mm, UC ≤1.5) over 0.45 m graded gravel (3–40 mm). Underdrain: 500 mm manifold with 28 laterals of 75 mm, perforated with 421 holes (12 mm dia) per bed.

The population of a city is 50,000. Design a rapid sand filter including design of filter media, base material and underdrainage system.

Population 50,000 is taken as the design population. Per capita demand is assumed to be 135 lpcd (urban supply as per Nepal Water Supply Design Guidelines).

Step 1: Design flow

  • Design population = 50,000 (given)
  • Average daily demand Q=50,000×135/1000=6,750Q = 50,000 \times 135/1000 = 6,750 m³/day
  • Add 2% for wash water: Q′=1.02×6,750=6,885Q' = 1.02 \times 6,750 = 6,885 m³/day, i.e. 286.9 m³/h (plant works 24 h/day)

Step 2: Plan area and number of beds

  • Filtration rate adopted = 4.5 m³/m²/h (4500 L/h/m², usual range 3000–6000)
  • Total area A=286.9/4.5=63.8A = 286.9/4.5 = 63.8 m²
  • Number of beds N=1.22QMLD=1.226.75N = 1.22\sqrt{Q_{MLD}} = 1.22\sqrt{6.75} = 3.17, adopt 4 beds (minimum 4 so that one can be washed while the rest work)
  • Area of one bed =63.8/4=15.94= 63.8/4 = 15.94 m²
  • Take L/B=1.25L/B = 1.25: B=15.94/1.25=3.57B = \sqrt{15.94/1.25} = 3.57 m. Adopt B = 3.6 m, L = 4.4 m (area 15.84 m² each, total 63.36 m²)
  • Actual rate with all beds working = 4.53 m/h; with one bed under wash = 6.04 m/h (about 6 m/h, acceptable for the short washing period)

Step 3: Filter media (sand and gravel)

LayerSizeDepth
Filter sandeffective size 0.5 mm, UC ≤ 1.5700 mm
Gravel layer 4 (top)3–6 mm100 mm
Gravel layer 36–12 mm100 mm
Gravel layer 212–20 mm100 mm
Gravel layer 1 (bottom)20–40 mm150 mm

Gravel (base material) is 450 mm in total. It supports the sand, stops it entering the laterals and spreads the wash water evenly.

Step 4: Underdrainage (perforated manifold and laterals)

  • Backwash rate = 0.6 m³/min/m² (0.01 m/s) for 10 min, so wash flow per bed =0.01×15.84=0.158= 0.01 \times 15.84 = 0.158 m³/s
  • Total perforation area = 0.3% of bed area =0.003×15.84=0.048= 0.003 \times 15.84 = 0.048 m²
  • Perforation diameter 12 mm (area 1.131 cm²): number of holes =421= 421 per bed
  • Manifold along the 4.4 m length, laterals at 0.3 m c/c on both sides: 4.4/0.3≈144.4/0.3 \approx 14 per side, i.e. 28 laterals, about 15 holes each
  • Area of laterals = 2 × perforation area =0.095= 0.095 m², i.e. 0.095/28=0.00340.095/28 = 0.0034 m² each, so D=66D = 66 mm, adopt 75 mm; length ≈(3.6−0.5)/2=1.55\approx (3.6 - 0.5)/2 = 1.55 m (L/D ≈ 21, below 60, OK)
  • Area of manifold = 2 × area of laterals =0.190= 0.190 m², so D=492D = 492 mm, adopt 500 mm
  • Wash velocity in manifold =0.158/0.190=0.83= 0.158/0.190 = 0.83 m/s (< 2.5 m/s, OK)

Step 5: Depth of the bed

Free board 0.5 m + water depth over sand 1.5 m + sand 0.7 m + gravel 0.45 m + underdrain space 0.25 m = 3.4 m.

 Inlet  ->  | Free board 0.5 m         |
            |~~~ water 1.5 m ~~~~~~~~~~|--> wash-water
            |__________________________|    trough
            | Sand 0.7 m               |
            | Gravel 0.45 m            |
            |___o_o_o_laterals_o_o_o___|
            |====== manifold ==========|--> filtered
            (3.4 m total depth)          water

Answer: 4 rapid sand filter beds, each 3.6 m × 4.4 m, 3.4 m deep, filtration rate 4.5 m/h, sand 0.7 m on 0.45 m graded gravel, with a perforated underdrain of a 500 mm manifold and 28 laterals of 75 mm.

✓ Answer checked by Claude Opus 5.5 (high effort)

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