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Built-up laced column, 10 m, 1000 kN

Short answer

Two ISMC 300 channels back to back with190 mm clear gap. Single lacing:60×10 mm flats at45°, each bolted with one M20 bolt. End tie plates360×280×6 mm with two M20 bolts.

Design a built up column 10 m long to carry a factored axial compressive load of 1000 kN. The column is restrained in position but not in direction at both ends. Design the column with connecting system as lacing (single lacing) with bolted (or welded) connection. Use two channel back to back. Assume steel of grade Fe 410, E250 C and bolts grade 4.6.

Given: factored axial load P=1000P=1000 kN, length 10 m, held in position but not restrained in direction at both ends → K=1.0K=1.0, KL=10KL=10 m. Two channels back to back with single bolted lacing; E250 (fy=250f_y=250, fu=410f_u=410); bolts M20 grade 4.6. Built-up members belong to buckling class c (IS 800:2007 Table 10, α=0.49\alpha=0.49).

1. Trial section: 2 ISMC 300

A=2×4564=9128A=2\times4564=9128 mm², Ixx=2×6362.6×104I_{xx}=2\times6362.6\times10^4 mm⁴, rxx=118.1r_{xx}=118.1 mm, Cyy=23.6C_{yy}=23.6 mm, bf=90b_f=90 mm.

  • λxx=KLrxx=10000118.1=84.7\lambda_{xx}=\dfrac{KL}{r_{xx}}=\dfrac{10000}{118.1}=84.7
  • Effective slenderness of laced column =1.05λ=88.9=1.05\lambda=88.9 (cl. 7.6.1.4)
  • fcc=π2Eλ2f_{cc}=\dfrac{\pi^2E}{\lambda^2}, λn=fy/fcc\lambda_n=\sqrt{f_y/f_{cc}}, ϕ=0.5[1+0.49(λn−0.2)+λn2]\phi=0.5[1+0.49(\lambda_n-0.2)+\lambda_n^2], fcd=fy/γm0ϕ+ϕ2−λn2=122.6f_{cd}=\dfrac{f_y/\gamma_{m0}}{\phi+\sqrt{\phi^2-\lambda_n^2}}=122.6 N/mm²
  • Pd=Afcd=9128×122.6×10−3=1119P_d=A f_{cd}=9128\times122.6\times10^{-3}=1119 kN >1000>1000 ✓

2. Spacing of channels (so that Iyy≥IxxI_{yy}\ge I_{xx})

(Cyy+s2)2≥Ixx−IyyAch⇒Cyy+s2≥115.2⇒s≥183 mm\left(C_{yy}+\frac{s}{2}\right)^2\ge\frac{I_{xx}-I_{yy}}{A_{ch}}\Rightarrow C_{yy}+\frac{s}{2}\ge115.2\Rightarrow s\ge183\ \text{mm}

Provide a clear gap s=190s=190 mm between the webs. Then Iyy=2[Iyy,ch+Ach(Cyy+s/2)2]=13461×104I_{yy}=2[I_{yy,ch}+A_{ch}(C_{yy}+s/2)^2]=13461\times10^4 mm⁴, ryy=121.4r_{yy}=121.4 mm, λyy=82.3 (<λxx)\lambda_{yy}=82.3\ (<\lambda_{xx}), 1.05λyy=86.51.05\lambda_{yy}=86.5, Pdy=1153P_{dy}=1153 kN ✓.

3. Lacing (single, bolted)

   |\     /|
   | \   / |   theta = 45 deg to axis
   |  \ /  |   S = distance between bolt lines
   |  / \  |
   | /   \ |
  • Distance between bolt lines (at the middle of the flanges) S=s+bf=190+90=280S=s+b_f=190+90=280 mm
  • Transverse shear V=2.5%P=25.0V=2.5\%P=25.0 kN; two lacing planes: Vp=12.50V_p=12.50 kN per plane
  • Lacing at θ=45°\theta=45° (limits 40°-70°): force F=Vpsin⁡θ=17.68F=\dfrac{V_p}{\sin\theta}=17.68 kN
  • Length of bar between end bolts l=Ssin⁡θ=396l=\dfrac{S}{\sin\theta}=396 mm
  • Thickness t≥l40=10t\ge\dfrac{l}{40}=10 mm (single lacing); width ≥3d=60\ge3d=60 mm → flat 60 × 10 mm
  • Slenderness λ=lt/12=137<145\lambda=\dfrac{l}{t/\sqrt{12}}=137<145 ✓; fcd=68f_{cd}=68 N/mm² → compressive strength =41.0=41.0 kN >F>F ✓; tension Tdn=0.9(60−22)tfu1.25=112.2T_{dn}=\dfrac{0.9(60-22)t f_u}{1.25}=112.2 kN >F>F ✓
  • Bolt connection: Vdsb=45.3V_{dsb}=45.3 kN (single shear), bearing on 10 mm =99.4=99.4 kN → 1 M20 bolt at each end
  • Spacing of lacing points on one channel =2Stan⁡θ=560=\dfrac{2S}{\tan\theta}=560 mm; slenderness of the channel between them =56026.1=21.5≤min⁡(50, 0.7×89)=\dfrac{560}{26.1}=21.5\le\min(50,\,0.7\times89) ✓ (cl. 7.6.3).

4. Tie plates

The lacing ends at tie (batten) plates at each end: length ≥S\ge S + edges =360=360 mm, depth ≥S=280\ge S=280 mm for a plate at the end, thickness ≥S/50=6\ge S/50=6 mm: tie plate 360 × 280 × 6 mm, connected by 2 M20 bolts to each channel.

Answer: 2 ISMC 300 back to back, clear gap 190 mm, single lacing of 60 × 10 mm flats at 45° with M20 bolts, tie plates at the ends.

✓ Answer checked by Claude Opus 5.5 (high effort)

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