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Built-up column, single lacing, 8 m, 1100 kN

Short answer

With KL=8 m, use 2 ISMC 300 back to back, gap 190 mm (λe=71.1, fcd=150.4 N/mm², Pd=1373 kN). Single lacing: 60×10 mm flats at 45°, 1 M20 bolt per end. End tie plates 360×280×6 mm.

Design a built up column to carry an axial load of 1100 KN. The length of column is 8m and is effectively held in position at both ends but not restrained against rotation. Use single lacing system with bolted connection. Grade of steel E250, M10 [?] Bolt, 4.6 grade. The built up column should be consists of double channel back to back.

Reading of the doubtful value: the bolt size is printed "M10 [?]". M10 is too small for the plate and flange used here, so M20 is adopted (grade 4.6); with M10, two bolts would be needed at each end of a lacing bar.

Given/assumptions: factored load Pu=1100P_u=1100 kN; length 8 m, held in position at both ends but not restrained against rotation → K=1.0K=1.0, KL=8KL=8 m. Two channels back to back, single bolted lacing; E250 (fy=250f_y=250, fu=410f_u=410).

1. Section: 2 ISMC 300 back to back (webs facing, flanges outward)

A=2×4564=9128A=2\times4564=9128 mm², Ixx=2×6362.6×104I_{xx}=2\times6362.6\times10^4 mm⁴, rxx=118.1r_{xx}=118.1 mm, Cyy=23.6C_{yy}=23.6 mm, bf=90b_f=90 mm. Built-up members use buckling class c (IS 800:2007 Table 10, α=0.49\alpha=0.49).

  • λxx=KLrxx=8000118.1=67.8\lambda_{xx}=\dfrac{KL}{r_{xx}}=\dfrac{8000}{118.1}=67.8
  • Laced column: λe=1.05λ=71.1\lambda_e=1.05\lambda=71.1 (cl. 7.6.1.4)
  • fcd=fy/γm0ϕ+ϕ2−λn2f_{cd}=\dfrac{f_y/\gamma_{m0}}{\phi+\sqrt{\phi^2-\lambda_n^2}} with ϕ=0.5[1+0.49(λn−0.2)+λn2]\phi=0.5[1+0.49(\lambda_n-0.2)+\lambda_n^2], λn=fy/fcc\lambda_n=\sqrt{f_y/f_{cc}}, fcc=π2E/λe2f_{cc}=\pi^2E/\lambda_e^2 → fcd=150.4f_{cd}=150.4 N/mm²
  • Pd=Afcd=1373P_d=A f_{cd}=1373 kN ≥Pu=1100\ge P_u=1100 kN ✓

2. Clear gap for equal stiffness

The centroid of each section is at xc=23.6+s/2x_c=23.6+s/2 from the column axis. For Iyy≥IxxI_{yy}\ge I_{xx}:

xc≥Ixx−Iyy,chAch=115.2 mm ⇒ s≥183 mmx_c\ge\sqrt{\frac{I_{xx}-I_{yy,ch}}{A_{ch}}}=115.2\ \text{mm}\ \Rightarrow\ s\ge183\ \text{mm}

Provide s=190s=190 mm. Then Iyy=2[Iyy,ch+Achxc2]=13461×104I_{yy}=2[I_{yy,ch}+A_{ch}x_c^2]=13461\times10^4 mm⁴, ryy=121.4r_{yy}=121.4 mm, λyy=65.9\lambda_{yy}=65.9, 1.05λyy=69.21.05\lambda_{yy}=69.2, Pdy=1402P_{dy}=1402 kN ≥Pu\ge P_u ✓.

3. Design of lacing (single lacing, two planes)

   |\     /|
   | \   / |    theta = 45 deg to the axis
   |  \ /  |    S = distance between connection lines
   |  / \  |
   | /   \ |
  • Distance between connection lines S=s+bf=190+90=280S=s+b_f=190+90=280 mm
  • Transverse shear V=2.5% Pu=27.5V=2.5\%\,P_u=27.5 kN; per lacing plane Vp=13.75V_p=13.75 kN
  • Force in lacing bar F=Vpsin⁡θ=19.45F=\dfrac{V_p}{\sin\theta}=19.45 kN
  • Length of bar l=Ssin⁡θ=396l=\dfrac{S}{\sin\theta}=396 mm; effective length =l=l (between the inner end bolts)
  • t≥l/40=10t\ge l/40=10 mm; width ≥3d=60\ge3d=60 mm → flat 60 × 10 mm
  • λ=lt/12=137<145\lambda=\dfrac{l}{t/\sqrt{12}}=137<145 ✓ (cl. 7.6.3); fcd=68f_{cd}=68 N/mm², Pc=41.0P_c=41.0 kN >F>F ✓
  • Tension: Tdn=0.9(w−d0)tfuγm1=112.2T_{dn}=\dfrac{0.9(w-d_0)tf_u}{\gamma_{m1}}=112.2 kN >F>F ✓
  • Connection: M20 (4.6) Vdsb=45.3V_{dsb}=45.3 kN, bearing on 10 mm =99.4=99.4 kN → 1 bolt at each end
  • Lacing angle θ=45°\theta=45° lies between 40° and 70° ✓
  • Spacing of lacing points on one section =2Stan⁡θ=560=\dfrac{2S}{\tan\theta}=560 mm; slenderness of the section between them =56026.1=21.5≤min⁡(50, 0.7λmax)=\dfrac{560}{26.1}=21.5\le\min(50,\ 0.7\lambda_{max}) ✓ (cl. 7.6.3)

4. Tie plates

Tie (end) plates at both ends of the lacing system: length ≥S+\ge S+ edges =360=360 mm, depth ≥S=280\ge S=280 mm, thickness ≥S/50=6\ge S/50=6 mm → 360 × 280 × 6 mm at each end, connected to each section by 2 bolts.

Answer: 2 ISMC 300 back to back (webs facing, flanges outward), clear gap 190 mm, single lacing of 60 × 10 mm flats at 45°, tie plates 360 × 280 × 6 mm at the ends.

✓ Answer checked by Claude Opus 5.5 (high effort)

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