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HR trickling filter, 5 MLD, RR 1.3

Short answer

Single-stage high-rate trickling filter volume 2229 m³, depth 2.0 m, diameter 37.7 m.

Design a single stage high rate trickling filter for the sewage flow of 5 MLD with re-circulation ratio 1.3. The BOD of raw sewage is 250 mg/l. Primary sedimentation tank removes 30% of BOD and desired final BOD of the effluent is 30 mg/l.

Data and approach

High-rate filter design uses the NRC (National Research Council) equation; WW is in kg/day of BOD applied to the filter, VV in m³:

E=1001+0.4432WVF,F=1+R(1+0.1R)2E = \frac{100}{1+0.4432\sqrt{\dfrac{W}{VF}}},\qquad F=\frac{1+R}{(1+0.1R)^2}

Step 1: BOD applied to the filter and required efficiency

Q=5000 m3/dayBOD after primary=250×(1−0.3)=175.0 mg/lW=Q×BOD=5000×175.0×10−3=875.0 kg/dayE=175.0−30175.0×100=82.86%\begin{aligned} Q &= 5000\ \text{m}^3/\text{day}\\ \text{BOD after primary} &= 250\times(1-0.3) = 175.0\ \text{mg/l}\\ W &= Q\times BOD = 5000\times 175.0\times 10^{-3} = 875.0\ \text{kg/day}\\ E &= \frac{175.0-30}{175.0}\times 100 = 82.86\% \end{aligned}

Step 2: Recirculation factor

F=1+1.3(1+0.1×1.3)2=1.801F = \frac{1+1.3}{(1+0.1\times 1.3)^2} = 1.801

Step 3: Volume

82.86=1001+0.4432W/(VF)⇒WVF=0.4668⇒VF=875.00.46682=4015.182.86 = \frac{100}{1+0.4432\sqrt{W/(VF)}}\Rightarrow \sqrt{\frac{W}{VF}} = 0.4668 \Rightarrow VF = \frac{875.0}{0.4668^2} = 4015.1 V=VFF=4015.11.801=2229.1 m3V = \frac{VF}{F} = \frac{4015.1}{1.801} = 2229.1\ \text{m}^3

Step 4: Diameter

Adopt depth d=2.0d = 2.0 m (high-rate filters are 1.8-3 m deep).

A=Vd=1114.6 m2,D=4Aπ=37.67 m (adopt 37.7 m)A = \frac{V}{d} = 1114.6\ \text{m}^2,\qquad D = \sqrt{\frac{4A}{\pi}} = 37.67\ \text{m (adopt 37.7 m)}

Step 5: Checks

Organic loading=WV=0.39 kg/m3/day (high rate: 0.32-1.0, OK)Hydraulic loading=Q(1+R)A=10.3 m3/m2/day (high rate: 10-40, OK)\begin{aligned} \text{Organic loading} &= \frac{W}{V} = 0.39\ \text{kg/m}^3\text{/day}\ (\text{high rate: 0.32-1.0, OK})\\ \text{Hydraulic loading} &= \frac{Q(1+R)}{A} = 10.3\ \text{m}^3/\text{m}^2\text{/day}\ (\text{high rate: 10-40, OK}) \end{aligned}

Answer: single-stage high-rate filter of volume about 2229.1 m³, depth 2.0 m, diameter 37.7 m.

✓ Answer checked by Claude Opus 5.5 (high effort)

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