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Break-even hours for two pumps

Short answer

Fixed costs: Khasa Rs 200,252, Sarvo Rs 351,704; energy cost/hour: Rs 1,492 and Rs 1,326.22. Equating: 200252+1492h = 351704+1326.22h gives break-even 914 hours/year. At 5h/day (1,825 h) Sarvo saves ~Rs 1.51 lakh/year and is recommended.

Calculate break-even hours of operation per year to become cost equal and recommend the economic pump if it is to be operated 5 hours daily at full load.

KHASA PumpSARVO Pump
Capacity100 hp100 hp
Purchase cost (Rs.)5,00,00010,00,000
Tax per year (Rs.)10,00015,000
Maintenance cost per year (Rs.)36,50029,200
Efficiency80%90%
Life, year55
Salvage value20% of purchase cost for both
MARR20% per year
Electricity costRs. 16/kwh

Approach

Compare the annual cost of each pump as a function of operating hours h per year: Annual cost = fixed annual cost + (energy cost per hour) × h. Set them equal to get the break-even hours.

Assumptions

1 hp = 0.746 kW; the motor draws power = rated output ÷ efficiency (full load); interest rate = MARR = 20%; capital cost is converted to an annual figure by capital recovery with salvage.

Capital recovery (CR) = (P − S)(A/P, 20%, 5) + S(0.20), where (A/P, 20%, 5) = 0.33438

Annual fixed cost

ItemKHASASARVO
P (Rs)500,0001,000,000
S = 20% of P (Rs)100,000200,000
CR (Rs/yr)400,000×0.33438 + 100,000×0.2 = 153,752800,000×0.33438 + 200,000×0.2 = 307,504
Tax (Rs/yr)10,00015,000
Maintenance (Rs/yr)36,50029,200
Fixed cost (Rs/yr)200,252351,704

Energy cost per hour

  • KHASA: 100 × 0.746 / 0.80 = 93.25 kW; × Rs 16 = Rs 1,492 per hour
  • SARVO: 100 × 0.746 / 0.90 = 82.89 kW; × Rs 16 = Rs 1,326.22 per hour

Break-even hours

200,252 + 1,492 h = 351,704 + 1,326.22 h 165.78 h = 151,452 h = 913.6 hours per year

Decision for 5 hours daily

Hours = 5 × 365 = 1,825 h per year (> 913.6 h).

  • KHASA: 200,252 + 1,492 × 1,825 = Rs 2,923,152 per year
  • SARVO: 351,704 + 1,326.22 × 1,825 = Rs 2,772,059 per year

Answer: Break-even = about 914 hours per year. At 1,825 hours the SARVO pump is cheaper (Rs 2.77 million vs 2.92 million per year, saving about Rs 151,000), so SARVO is recommended. SARVO is better whenever it runs more than about 914 hours per year.

✓ Answer checked by Claude Opus 5.5 (high effort)

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