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AASHTO layer thicknesses D1, D2, D3

Short answer

Using AASHTO 1993 with R=90%, S₀=0.4, ΔPSI=1.5, calculated required SN₁=3.42, SN₂=4.18, SN₃=6.08. Thicknesses: D₁ = 8 in (surface), D₂ = 5 in (base), D₃ = 15 in (subbase); total 28 in.

In the figure below, a pavement system with the resilient moduli, layer coefficient of surface course and drainage coefficients are shown. If predicted ESAL = 15×10⁶, R = 90%, S0 = 0.4, present serviceability index = 4.2 and terminal serviceability index = 2.7, select the thickness of D1, D2 and D3.

[Figure: three layers with E1 = 450,000 psi, a1 = 0.44, thickness D1; E2 = 25,000 psi, m2 = 1.2, thickness D2; E3 = 15,000 psi, m3 = 1.2, thickness D3; subgrade MR = 5000 psi]

Given data

W18=15×106W_{18}=15\times10^6, R=90%R=90\% (ZR=−1.282Z_R=-1.282), S0=0.4S_0=0.4, ΔPSI=4.2−2.7=1.5\Delta PSI=4.2-2.7=1.5; layer 1: E1=450 000E_1=450\,000 psi, a1=0.44a_1=0.44; layer 2: E2=25 000E_2=25\,000 psi, m2=1.2m_2=1.2; layer 3: E3=15 000E_3=15\,000 psi, m3=1.2m_3=1.2; subgrade MR=5000M_R=5000 psi. (AASHTO 1993 flexible design.)

Step 1 - Layer coefficients of layers 2 and 3

a2=0.249log⁡10(25000)−0.977=0.118,a3=0.227log⁡10(15000)−0.839=0.109a_2=0.249\log_{10}(25000)-0.977=0.118,\qquad a_3=0.227\log_{10}(15000)-0.839=0.109

Step 2 - Required structural numbers (from the AASHTO equation, solved for SN)

Support below the layerMRM_R (psi)Required SN
Layer 2 (protects with E2E_2)25 000SN1=3.42SN_1=3.42
Layer 3 (protects with E3E_3)15 000SN2=4.18SN_2=4.18
Subgrade5000SN3=6.08SN_3=6.08

Step 3 - Thicknesses

D1∗≥SN1a1=3.420.44=7.78 in ⇒ D1=8.0 in,SN1∗=0.44×8.0=3.52D_1^*\ge\frac{SN_1}{a_1}=\frac{3.42}{0.44}=7.78\ \text{in}\ \Rightarrow\ D_1=8.0\ \text{in},\quad SN_1^*=0.44\times8.0=3.52 D2∗≥SN2−SN1∗a2m2=4.18−3.520.118×1.2=4.65 in ⇒ D2=5 in,SN2∗=0.118×1.2×5=0.71D_2^*\ge\frac{SN_2-SN_1^*}{a_2m_2}=\frac{4.18-3.52}{0.118\times1.2}=4.65\ \text{in}\ \Rightarrow\ D_2=5\ \text{in},\quad SN_2^*=0.118\times1.2\times5=0.71 D3∗≥SN3−(SN1∗+SN2∗)a3m3=6.08−(3.52+0.71)0.109×1.2=14.13 in ⇒ D3=15 inD_3^*\ge\frac{SN_3-(SN_1^*+SN_2^*)}{a_3m_3}=\frac{6.08-(3.52+0.71)}{0.109\times1.2}=14.13\ \text{in}\ \Rightarrow\ D_3=15\ \text{in}

Check: SN=3.52+0.71+1.96=6.19≥SN3=6.08SN=3.52+0.71+1.96=6.19\ge SN_3=6.08 - safe.

Answer: D1=8.0D_1=8.0 in (20 cm) of surface course, D2=5D_2=5 in (13 cm) and D3=15D_3=15 in (38 cm); total 28.0 in.

✓ Answer checked by Claude Opus 5.5 (high effort)

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