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Pelton turbine design (5 m³/s, 312.5 m)

Short answer

Single-jet Pelton wheel: power 13.03 MW at 200 rpm (30 poles). Jet diameter 288 mm, wheel diameter 3.44 m, jet ratio 11.94. Specific speed 17.4. 21 buckets; bucket width 1.44 m, depth 0.35 m.

Design of a Pelton turbine for a hydropower plant having net head of 312.5 m and discharge 5 cumecs. Take efficiency of turbine 85%, frequency 50 Hz and velocity coefficient 0.98.

A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio m=D/dm = D/d (10 to 14 for good efficiency), and then sizing the wheel and buckets.

Data: Q=5Q = 5 m³/s, H=312.5H = 312.5 m, ηo=0.85\eta_o = 0.85, f=50f = 50 Hz, coefficient of velocity of the jet Cv=0.98C_v = 0.98 (given). Assumed from the standard range: speed ratio ϕ=0.46\phi = 0.46 (0.43 to 0.47).

1. Power developed

P=ηoρgQH=0.85×9.81×5×312.5=13028.9 kWP = \eta_o \rho g Q H = 0.85 \times 9.81 \times 5 \times 312.5 = 13028.9\ \text{kW}

2. Jet velocity and bucket (peripheral) velocity

2gH=2×9.81×312.5=78.30 m/sV1=Cv2gH=0.98×78.30=76.74 m/su=ϕ2gH=0.46×78.30=36.02 m/s\begin{aligned} \sqrt{2gH} &= \sqrt{2 \times 9.81 \times 312.5} = 78.30\ \text{m/s} \\ V_1 &= C_v\sqrt{2gH} = 0.98 \times 78.30 = 76.74\ \text{m/s} \\ u &= \phi\sqrt{2gH} = 0.46 \times 78.30 = 36.02\ \text{m/s} \end{aligned}

3. Jet diameter (single jet)

Q=π4d2V1d=4×5π×76.74=0.2880 m≈288 mm\begin{aligned} Q &= \frac{\pi}{4} d^2 V_1 \\ d &= \sqrt{\frac{4 \times 5}{\pi \times 76.74}} = 0.2880\ \text{m} \approx 288\ \text{mm} \end{aligned}

4. Speed of the wheel

Trial with jet ratio m=12m = 12: D=12d=3.456D = 12d = 3.456 m, so

N=60uπD=60×36.02π×3.456=199.0 rpmN = \frac{60u}{\pi D} = \frac{60 \times 36.02}{\pi \times 3.456} = 199.0\ \text{rpm}

Nearest synchronous speed for 50 Hz: N=120f/p=6000/30=200N = 120f/p = 6000/30 = 200 rpm (30 poles).

5. Wheel (pitch circle) diameter and jet ratio

D=60uπN=60×36.02π×200=3.440 mm=Dd=3.4400.2880=11.94\begin{aligned} D &= \frac{60u}{\pi N} = \frac{60 \times 36.02}{\pi \times 200} = 3.440\ \text{m} \\ m &= \frac{D}{d} = \frac{3.440}{0.2880} = 11.94 \end{aligned}

mm lies within 10 to 14, so a single-jet wheel is satisfactory.

6. Specific speed check

Ns=NPH5/4=200×114.141313.9=17.4N_s = \frac{N\sqrt{P}}{H^{5/4}} = \frac{200 \times 114.14}{1313.9} = 17.4

This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.

7. Number of buckets (Tygun's formula)

z=15+D2d=15+11.942=20.97≈21z = 15 + \frac{D}{2d} = 15 + \frac{11.94}{2} = 20.97 \approx 21

8. Bucket size (usual proportions)

  • Bucket width B≈5d=1.440B \approx 5d = 1.440 m
  • Bucket depth T≈1.2d=0.346T \approx 1.2d = 0.346 m
  • Bucket radial length L≈2.5d=0.720L \approx 2.5d = 0.720 m

Summary of design

ItemValue
Power13.03 MW
Speed200 rpm
Number of jets1
Jet diameter dd288 mm
Wheel diameter DD3.44 m
Jet ratio mm11.94
Specific speed NsN_s17.4
Number of buckets21
Bucket width × depth1.44 m × 0.35 m

✓ Answer checked by Claude Opus 5.5 (high effort)

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