Chapter 7 · 7 hours
Hydro-Electric Machines
IOE past exam questions
Past questions and answers
27 questions set from this chapter, 5 of them more than once. Most asked first.
- Asked 3 times
- 2081 Chaitra · 3 marks
- 2073 Bhadra · 4 marks
- 2071 Bhadra · 3 marks
Explain why governing of hydraulic turbines is necessary.
Answer
Governing of a hydraulic turbine is the automatic regulation of the flow of water to the turbine (by guide vanes, nozzle spear or runner blades) so that its speed remains constant when the load on the generator changes.
Why governing is necessary
- Constant frequency: the generator is coupled directly to the turbine, and frequency . Electrical loads (motors, clocks, electronics) need constant frequency (50 Hz in Nepal), so the speed must stay at synchronous speed.
- Load changes all the time: consumer demand varies through the day. If the load falls and water input stays the same, the extra energy accelerates the runner; if the load increases, the turbine slows down. Water input must follow the load.
- Prevent runaway: on sudden full-load rejection (e.g. a line trip), an ungoverned turbine speeds up to runaway speed (1.8–2.5 times normal), causing dangerous centrifugal stresses and damage to generator and runner.
- Constant voltage and stable parallel operation: speed variation affects voltage and the synchronism of machines running in parallel on the grid; governors share load among units in proportion to their droop settings.
- Economy of water: water is used only in proportion to the power demanded, which saves stored water.
- Safety against water hammer: governors close guide vanes or nozzles at a controlled rate, and use deflectors/relief valves, so that pressure rise in the penstock stays within limits.
load drops -> speed rises -> governor senses ->
closes guide vanes/spear -> less Q -> speed normal
- Asked 3 times
- 2073 Bhadra · 4 marks
- 2071 Bhadra · 3 marks
- 2070 Bhadra · 3 marks
How does a centrifugal pump work?
Answer
A centrifugal pump is a rotodynamic pump that raises the pressure of a liquid by the centrifugal action of a rotating impeller: it converts mechanical energy into pressure energy through forced-vortex motion.
Main parts
Impeller (with backward-curved vanes), volute (spiral) casing, suction pipe with foot valve and strainer, delivery pipe with delivery valve, and the shaft driven by a motor.
delivery pipe
||
_______||______
/ volute casing \
| _______ |
| / \ | / \ |
suction|===|-- (eye) --| |
pipe | \ / | \ / |
| impeller |
\_________________/
|
foot valve + strainer (in sump)
Working
- Priming: the pump casing and suction pipe are first completely filled with liquid (priming) to remove air; an impeller rotating in air cannot create enough suction.
- Starting: the motor rotates the impeller with the delivery valve closed (minimum power at zero flow).
- Forced vortex and suction: as the impeller rotates, the liquid in it rotates as a forced vortex. Centrifugal force throws the liquid radially outward from the eye towards the tip, creating a low pressure (partial vacuum) at the eye. Atmospheric pressure on the sump surface pushes liquid up the suction pipe into the eye.
- Energy transfer: the vanes give the liquid high velocity and pressure. The rise in pressure head due to the forced vortex is , where is the peripheral speed.
- Conversion in casing: the liquid leaves the impeller with high kinetic energy and enters the volute casing, whose area increases gradually; the velocity is reduced and kinetic energy is converted into pressure energy.
- Delivery: the delivery valve is opened and the high-pressure liquid flows up the delivery pipe to the required height.
- Stopping: the delivery valve is closed before stopping the motor to avoid backflow and water hammer.
A centrifugal pump works only after priming and is used for large discharge at moderate heads (water supply, irrigation, dewatering in powerhouses). Reversed, a pump-turbine works as a Francis turbine in pumped-storage plants.
- Asked 2 times
- 2082 Chaitra · 1+2+3 marks
- 2082 Kartik · 1+2+3 marks
What is a draft tube? Write down its functions. Show that the pressure at inlet of draft tube is less than atmospheric pressure.
Answer
A draft tube is a gradually expanding pipe or passage that connects the runner exit of a reaction turbine to the tailrace, with its outlet always submerged below the tailwater level.
Functions
- Recovers kinetic energy: the increasing area reduces the high exit velocity, converting kinetic energy into pressure energy instead of wasting it.
- Creates a negative head (suction) at the runner exit, so the turbine can be installed above the tailwater level without losing head, and the full head is used.
- Allows turbine to be set above tailwater for easy inspection and maintenance.
- Increases turbine output and efficiency (net head on the runner increases).
- Discharges water safely to the tailrace with low exit velocity.
Pressure at inlet of the draft tube is below atmospheric
runner
===[ ]=== (1) inlet, p1, V1
\ / |
\/ | Hs (above TWL)
~~~~~~~~|~~~~~~~~~|~~~~ TWL
| | | y
|__| (2) outlet, V2
Let = height of draft tube inlet above the tailwater, = depth of outlet below tailwater, = velocities at inlet and outlet, = loss in the draft tube, = atmospheric pressure. Take the datum at section 2. Bernoulli between 1 and 2:
At the outlet, . Substituting:
Since and with (the draft tube recovers more energy than it loses), the bracketed term is positive. Hence
i.e. the pressure at the draft tube inlet (runner exit) is less than atmospheric (a vacuum). This suction is the gain in head given by the draft tube. It must not fall below the vapour pressure, otherwise cavitation occurs; this limits (Thoma's criterion).
- Asked 2 times
- 2081 Asoj · 6 marks
- 2074 Bhadra · 4 marks
Discuss the selection criteria of hydraulic turbines for a hydroelectric powerplant.
Answer
Selection of a hydraulic turbine means choosing the type (Pelton, Turgo, Crossflow, Francis, Kaplan/propeller, bulb), number of units, speed and setting that give the highest efficiency and lowest cost for the site.
1. Net head (main criterion)
| Head range | Suitable turbine |
|---|---|
| Above about 300 m | Pelton (impulse) |
| 30–300 m (up to about 600 m) | Francis |
| 2–40 m (up to about 70 m) | Kaplan / propeller / bulb |
| Small hydro, 5–200 m | Crossflow, Turgo |
2. Specific speed
( rpm, kW, m) relates head, power and speed and is the scientific basis of selection:
| (SI, kW) | Turbine |
|---|---|
| 8.5–30 | Pelton, single jet |
| 30–60 | Pelton, multi-jet / Turgo |
| 60–300 | Francis (slow to fast) |
| 300–1000 | Kaplan / propeller |
A higher gives a smaller, cheaper, faster machine and generator, so the highest allowed by cavitation is chosen.
3. Discharge and its variation (part-load efficiency)
- Pelton and Kaplan have flat efficiency curves and work well at part load (wide flow variation, e.g. RoR plants in dry season).
- Francis and propeller turbines have peaked curves; efficiency falls sharply below 50–60% flow. Several units are used when flow varies widely.
4. Operating speed
Speed should be a synchronous speed (50 Hz); higher speed reduces generator cost.
5. Cavitation and turbine setting
Reaction turbines must satisfy Thoma's criterion . High- turbines need deep setting below tailwater, increasing excavation cost.
6. Sediment and abrasion
Nepalese rivers carry hard quartz silt; Pelton turbines are easier to repair (buckets/needles replaceable) than Francis runners, so this influences selection at medium-high heads.
7. Tailwater level variation
Impulse turbines lose the head between runner and tailwater, so they suit high heads; reaction turbines with draft tubes use the full head and suit low and medium heads with varying tailwater.
8. Other factors
Number of units, overall cost (turbine, generator, powerhouse), runaway speed, ease of maintenance, transport limits in hilly areas, local manufacturing and experience.
- Asked 2 times
- 2081 Chaitra · 4 marks
- 2080 Asoj · 5 marks
Differentiate between impulse and reaction turbines with suitable examples.
Answer
An impulse turbine uses only the kinetic energy of a free jet at atmospheric pressure, while a reaction turbine uses both pressure and kinetic energy, with water flowing through the runner under pressure.
| Basis | Impulse turbine | Reaction turbine |
|---|---|---|
| Energy at runner inlet | Only kinetic (whole head converted to velocity in nozzle) | Partly pressure, partly kinetic |
| Pressure in runner | Atmospheric throughout | Decreases from inlet to outlet (above to below atmospheric) |
| Water supply | Free jet on a few buckets (partial admission) | Full admission, all around the runner |
| Casing | Only to prevent splashing; no hydraulic function | Watertight spiral casing essential |
| Runner | Must run in air, never submerged | Always full of water |
| Draft tube | Not used | Essential (recovers energy, allows setting above TWL) |
| Flow control | Spear/needle in nozzle | Movable guide vanes (and runner blades in Kaplan) |
| Head | High head, low discharge | Low to medium head, large discharge |
| Specific speed | Low (8.5–60 SI) | Medium to high (60–1000) |
| Part-load efficiency | Flat, good | Lower (except Kaplan) |
| Cavitation | Not a major problem | Serious problem; limits setting |
| Examples | Pelton, Turgo, Crossflow | Francis, Kaplan, propeller, bulb, Deriaz |
Nepalese examples:
- Impulse: Pelton turbines at Khimti (about 680 m head), Upper Tamakoshi (about 820 m head) and Bhotekoshi.
- Reaction: Francis turbines at Kaligandaki A, Middle Marsyangdi and Kulekhani; Kaplan turbines at Trishuli and low-head micro plants.
- 2071 Bhadra · 3 marks
Why draft tube is used in Francis turbine? Discuss.
Answer
A draft tube is a gradually diverging tube connecting the runner exit of a Francis (reaction) turbine to the tailrace, with its outlet submerged below tailwater. It is used in a Francis turbine for the following reasons:
-
Recovery of exit kinetic energy: in a Francis turbine water leaves the runner with a considerable velocity (about 5–10 m/s). Without a draft tube this kinetic energy () would be wasted in the tailrace. The diverging tube reduces the velocity and converts most of this energy into pressure energy, increasing the useful head.
-
Creating suction (negative head) below the runner: the column of water in the draft tube produces a pressure below atmospheric at the runner exit:
So the head between the runner and the tailwater () is not lost; the full head is utilised.
-
Setting above tailwater: the turbine can be placed above the tailwater level, making the powerhouse dry, easy to inspect and maintain, while still using the full available head.
-
Higher efficiency and output: overall efficiency improves by several per cent, which matters greatly for large Francis units.
-
Safe discharge of water to the tailrace at low velocity.
spiral casing + runner
===[ ]===
\ / <- inlet: high V, p < p_atm
|| Hs
~~~~~~~~~ || ~~~~~~~~ TWL
/ \ diverging tube
/____\ <- outlet: low V
The height is limited by cavitation (Thoma's criterion), since the inlet pressure must stay above vapour pressure.
- 2078 Chaitra · 2+6 marks
Write down the function of a draft tube. Describe the selection criteria of hydraulic turbines for hydroelectric power plants.
Answer
Function of a draft tube
A draft tube is a gradually expanding tube between the runner exit of a reaction turbine and the tailrace, with its outlet submerged. Its functions:
- Converts the high exit kinetic energy into pressure energy (energy recovery), raising efficiency.
- Produces a negative head (suction) at the runner exit, so the turbine can be set above tailwater without loss of head.
- Permits the turbine to be installed above tailwater for easy inspection and maintenance.
- Discharges water to the tailrace at low velocity.
Selection criteria of hydraulic turbines
1. Net head – the primary guide:
| Head | Turbine |
|---|---|
| Above ~300 m | Pelton |
| 30–300 m (to ~600 m) | Francis |
| 2–40 m (to ~70 m) | Kaplan / propeller / bulb |
| Small hydro, 5–200 m | Crossflow, Turgo |
2. Specific speed (SI: rpm, kW, m):
| Turbine | |
|---|---|
| 8.5–30 | Pelton, single jet |
| 30–60 | Pelton multi-jet, Turgo |
| 60–300 | Francis |
| 300–1000 | Kaplan / propeller |
The highest permissible is chosen because it gives a smaller and cheaper turbine and generator.
3. Discharge and part-load operation: for widely varying flow (RoR plants), Pelton or Kaplan (flat efficiency curves) or several Francis units are chosen; Francis and propeller lose efficiency below about 50–60% load.
4. Speed: must be a synchronous speed for direct coupling; a high speed reduces generator size.
5. Cavitation and setting: Thoma's criterion fixes the suction head. High- machines need deep setting and more excavation.
6. Sediment and abrasion: in silt-laden Nepalese rivers, turbines whose parts are easy to repair or replace (Pelton buckets, needles) are preferred at medium–high heads; coatings are used for Francis runners.
7. Tailwater variation: reaction turbines with draft tubes use the full head even with varying tailwater; impulse turbines lose the setting height.
8. Number of units: depends on load pattern, flow variation, transport size limits, and reliability (at least two units).
9. Cost and maintenance: combined cost of turbine, generator, powerhouse and excavation; availability of spare parts, local expertise and manufacturer.
- 2070 Magh
What are the objectives of the provision of draft tube for the reaction turbine? Write notes on the working principal of governors.
Answer
Objectives of a draft tube for a reaction turbine
A draft tube is a diverging pipe from the runner exit of a reaction turbine to the tailrace, with its outlet submerged. It is provided:
- To recover kinetic energy at the runner exit by reducing velocity, converting it into pressure energy.
- To create a suction head (pressure below atmospheric) at the runner exit, so that the head between the runner and tailwater is not lost.
- To allow the turbine to be set above tailwater for easy access, inspection and repair without loss of head.
- To increase the net working head, efficiency and output of the turbine.
- To discharge water to the tailrace with low velocity, preventing scour.
Types: conical (straight divergent), elbow with varying section, simple elbow, Moody spreading tube. Its depth is limited by cavitation (Thoma's criterion).
Working principle of governors
A governor automatically keeps the turbine speed constant by matching the water supply to the load. A conventional oil-pressure (hydraulic) governor has:
- Speed sensor: centrifugal (fly-ball) governor or electronic speed transducer driven from the turbine shaft.
- Control (relay/distributor) valve: directs pressure oil to either side of a servomotor piston.
- Servomotor: a cylinder and piston that moves the guide vanes (Francis/Kaplan) or the spear and deflector (Pelton).
- Oil sump, pump and pressure accumulator: supply oil under pressure.
- Feedback (restoring) mechanism / dashpot: prevents over-correction and hunting.
turbine shaft -> fly-ball -> lever -> control valve
| oil
v
guide vanes / spear <---- servomotor piston
^ |
|____ feedback linkage ___|
Sequence (load decreases):
- The turbine speed rises; fly-balls move outward and the sleeve rises.
- The lever moves the control valve so that pressure oil enters one side of the servomotor.
- The servomotor piston moves and closes the guide vanes (or pushes the spear forward), reducing discharge.
- The speed returns to normal; the feedback linkage brings the control valve back to the neutral position.
When the load increases, the reverse happens and the gates open. Modern plants use electro-hydraulic or digital (PID) governors, which sense frequency electronically but still use oil servomotors to move the gates. For Pelton turbines a jet deflector acts first on sudden load rejection to avoid water hammer, while the spear closes slowly.
- 2074 Bhadra · 6 marks
A conical draft tube having inlet and outlet diameters 1.5 m and 2.1 m discharges water at outlet with a velocity of 3 m/s. The total length of the draft tube is 7.5 m and 1.5 m of length of draft tube is immersed in water. If loss of head due to friction in draft tube is 0.2 × velocity head at the tube outlet, determine pressure head at inlet of the draft tube. Also find the efficiency of the draft tube.
Answer
Given: inlet diameter m, outlet diameter m, outlet velocity m/s, total length 7.5 m, length immersed in tailwater m, friction loss . Take atmospheric pressure head m of water.
(1) inlet D1 = 1.5 m
\ / ^
\ / | 6.0 m above TWL
~~~~~\ /~~~~~~|~~~~~ TWL
\/ | 1.5 m below TWL
(2) outlet D2 = 2.1 m, V2 = 3 m/s
Height of inlet above tailwater m.
Velocity at inlet (continuity)
Velocity heads and loss
Pressure head at inlet
Bernoulli between 1 and 2 (datum at outlet, gauge pressures; m):
Absolute pressure head m of water (abs).
Efficiency of the draft tube
Answer: pressure head at inlet m of water (vacuum), i.e. 3.09 m of water absolute; efficiency of draft tube .
- 2073 Bhadra · 4 marks
Differentiate between impulse and reaction turbines with the help of their performance characteristics.
Answer
Performance characteristic curves show how a turbine's discharge, power and efficiency vary with speed, load or gate opening. Impulse (Pelton) and reaction (Francis, Kaplan) turbines show clearly different curves.
Main characteristics (constant head)
Efficiency vs % of full load
eta
^ Kaplan ________
| Pelton /--------\_
| / / Francis \
| / / .---. \
| / / / \ propeller
| / / / \
+-------------------------> % load
25 50 75 100
| Basis | Impulse (Pelton) | Reaction (Francis/Kaplan) |
|---|---|---|
| Efficiency vs load | Flat curve; high efficiency (above about 85%) from 30–100% load | Francis peaked: efficiency drops sharply below about 50–60% load; Kaplan flat; propeller very peaked |
| Discharge vs speed (–) | almost independent of speed (set by nozzle opening only) | changes with speed: decreases with speed in Francis (slow), increases in Kaplan (fast) |
| Power vs speed (–) | Parabolic, maximum near | Parabolic, maximum at different speed ratio (–0.9 for Francis, up to 2 for Kaplan) |
| Efficiency vs speed | Peaks sharply at optimum speed ratio, falls to zero at runaway | Similar, with broader peak in Kaplan |
| Runaway speed | About 1.8–1.9 times normal | Francis about 2 times; Kaplan up to 2.5–3 times |
| Part-load operation | Good (spear control) | Poorer; draft tube vortex and cavitation at part load |
| Effect of cavitation | Negligible | Limits operating range and setting |
Conclusions
- Pelton turbines suit plants with widely varying load and flow at high heads because of their flat efficiency curve.
- Francis turbines give the highest peak efficiency (about 93–95%) but should run near full load; several units are used when flow varies.
- Kaplan turbines, with adjustable blades, keep high efficiency over a wide load range at low heads.
- 2072 Asoj · 6 marks
Differentiate between Pelton turbine and Francis turbine with the help of their performance characteristics.
Answer
The Pelton turbine is a tangential-flow impulse turbine for high heads, while the Francis turbine is a mixed (radial-inward to axial) flow reaction turbine for medium heads. Their performance curves at constant head differ as follows.
Characteristic curves (constant head)
(a) eta vs % load (b) Q vs N (gate const.)
eta Q
^ ______ Pelton ^ ------------ Pelton
| / \_ |\
| / .--. Francis | \___ Francis
|/ / \ | \___
+-----------> % load +-----------> N
0 50 100 (decreases)
Comparison
| Basis | Pelton turbine | Francis turbine |
|---|---|---|
| Type | Impulse, tangential flow | Reaction, mixed flow |
| Head range | High (above about 250–300 m) | Medium (30–300 m and more) |
| Specific speed (SI, kW) | 8.5–60 | 60–300 |
| Peak efficiency | About 88–91% | About 92–95% |
| Efficiency at part load | Flat curve; stays high from 25–100% load | Peaked curve; falls quickly below 50–60% load |
| Discharge vs speed | nearly constant with speed (depends only on spear opening) | decreases as speed increases (slow/normal runners) |
| Power vs speed | Max power near ; zero at runaway | Max power at speed ratio about 0.6–0.9 |
| Runaway speed | About 1.8–1.9 | About 2–2.2 |
| Flow control | Spear (needle) + deflector | Guide vanes (wicket gates) |
| Draft tube | Not used | Used, essential |
| Cavitation | Negligible | Serious at part load and high setting |
| Sediment abrasion | Buckets and needles easily replaced | Runner/guide vanes erode, costly repair |
| Nepalese example | Khimti, Upper Tamakoshi | Kaligandaki A, Middle Marsyangdi |
Interpretation
- Because of its flat efficiency curve, a Pelton turbine is preferred where the flow varies widely (e.g. RoR plants in the dry season).
- The Francis turbine has a higher peak efficiency but needs to run near rated load; for large flow variation, several Francis units are installed and switched on/off.
- 2071 Magh · 2+4 marks
What is the purpose of governor? Write about the governing of Francis Turbine.
Answer
Purpose of a governor
A governor automatically regulates the flow of water to the turbine so that the speed stays constant (synchronous speed, giving 50 Hz) whatever the load on the generator. It:
- keeps frequency and voltage constant when load changes;
- prevents runaway on load rejection;
- shares load among units in parallel;
- uses water only in proportion to the power demanded.
Governing of a Francis turbine
In a Francis turbine the discharge is controlled by the movable guide vanes (wicket gates) arranged around the runner. All guide vanes are linked to a regulating ring, which is rotated by an oil-pressure servomotor controlled by the governor.
fly-ball/speed sensor
|
control (relay) valve <-- oil pump + accumulator
| pressure oil
servomotor piston
|
regulating ring --> guide vanes (open/close)
|
feedback linkage -> back to control valve
Working (load decreases):
- Turbine speed rises above normal; fly-balls move out (or the electronic sensor detects rising frequency).
- The control valve opens a port, sending pressure oil to one side of the servomotor piston.
- The piston moves and rotates the regulating ring, closing the guide vanes. The flow area and discharge decrease, and the power input falls to match the load.
- Speed returns to normal; feedback brings the control valve back to neutral to prevent hunting.
When the load increases, the guide vanes open in the same way.
Relief (pressure regulating) valve: a Francis turbine has no jet deflector, so rapid closure of guide vanes on sudden load rejection would cause high water hammer in the penstock. A relief valve (synchronous bypass) connected to the spiral casing opens at the same time as the guide vanes close, diverting water to the tailrace. It then closes slowly, so the penstock flow is reduced gradually. On long penstocks a surge tank also helps.
Modern Francis units use electro-hydraulic PID governors, where an electronic controller senses frequency and drives the same oil servomotor.
- 2075 Bhadra · 1+2+2 marks
What is cavitation? What are its effects and how can it be avoided in reaction turbines?
Answer
Cavitation is the formation of vapour bubbles in flowing water at points where the local absolute pressure falls to the vapour pressure, and their sudden collapse when they are carried to regions of higher pressure. In reaction turbines it occurs mainly at the runner exit and draft tube inlet, where the pressure is lowest.
Effects of cavitation
- Pitting and erosion of runner blades, guide vanes and draft tube liner (metal surface becomes rough and spongy); repeated repair is needed.
- Drop in efficiency and output as bubbles disturb the flow and reduce effective flow area.
- Noise and vibration of the machine, leading to fatigue of parts.
- Sudden fall in discharge and power at severe cavitation; in Nepal, cavitation combined with silt abrasion damages runners very quickly.
Avoiding cavitation in reaction turbines
- Proper setting (suction head) by Thoma's criterion:
where = atmospheric pressure head, = vapour pressure head, = height of runner above tailwater, = net head, = critical Thoma coefficient. Setting the runner lower (even below tailwater) raises the exit pressure. 2. Selecting a suitable specific speed: high- turbines have higher , so they need lower setting. 3. Cavitation-resistant materials: stainless steel (13Cr-4Ni), welded overlays, or coatings on runner blades. 4. Smooth, well-designed blade profiles without sharp edges; polished surfaces. 5. Avoid prolonged part-load or overload operation, which causes vortices in the draft tube. 6. Admit air into the draft tube (air admission valves) to cushion the collapse of bubbles at part load.
- 2082 Chaitra · 5 marks
In a hydropower project, the available discharge is 380 m³/s under a net head of 30 m. If the speed of the turbine is to be 150 rpm and the overall efficiency is 90%, determine the number of units required if a Kaplan turbine with a specific speed of 620 (in SI units) is selected. Also, find the output of each unit.
Answer
Given: m³/s, m, rpm, overall efficiency , specific speed of Kaplan unit (SI: rpm, kW, m).
Formulas:
1. Total power available
2. Power of one unit from specific speed
3. Number of units
Adopt 2 units (the next whole number, so that the specific speed of each unit does not exceed 620).
4. Output of each unit
Check: actual specific speed , within the Kaplan range.
Answer: number of Kaplan units ; output of each unit kW (50.3 MW).
- 2072 Asoj · 7 marks
In hydropower project the available river discharge is 340 m³/s under the net head of 27.5 m. If the speed of the turbine is to be 166.7 rpm and overall efficiency is 88%. Determine the number of unit required if Kaplan turbine of specific speed 560 rpm in SI unit is selected.
Answer
Given: m³/s, m, rpm, overall efficiency , specific speed (SI: rpm, kW, m).
Formulas:
1. Total power developed
2. Power per unit from specific speed
3. Number of units
Adopt 2 units.
4. Output of each unit and check
Actual specific speed — acceptable for a Kaplan turbine.
Answer: number of units required Kaplan turbines, each developing about 40,358 kW (40.4 MW).
- 2070 Bhadra · 8 marks
A hydropower plant was designed for 150 m³/s under the head of 46 m. If the speed of the turbine is to be 165 rpm and overall efficiency is 86.5%, determine the number of units required and output of each unit, if the propeller turbine of specific speed 234 is selected.
Answer
The number of units is found by comparing the total power available with the power one turbine of the given specific speed can deliver at the given speed.
Data: m³/s, m, rpm, , (metric, in kW).
Step 1: Total power available
Step 2: Power of one unit from the specific speed
Specific speed of a turbine is
so the power of one unit is
Step 3: Number of units
Take 2 units (a whole number; 2.03 is practically 2).
Step 4: Output of each unit
Check: actual specific speed , very close to the selected 234, so the choice is correct. Discharge per unit m³/s.
| Quantity | Value |
|---|---|
| Total output | 58.55 MW |
| Number of units | 2 |
| Output per unit | 29.28 MW |
| Discharge per unit | 75 m³/s |
Answer: 2 propeller units, each giving about 29275 kW (29.28 MW).
- 2082 Kartik · 8 marks
Design a Francis turbine for a hydroelectric station with a design discharge of 55 m³/s, a net head of 25 m, and an efficiency of 85%. The turbine will be installed at a location where the atmospheric pressure is equivalent to 10 m of water, and the vapor pressure is 0.2 m of water.
Answer
A Francis turbine is designed by fixing its power, a synchronous speed, the specific speed and then the main runner dimensions and the safe setting (suction head) against cavitation. The empirical relations used are the standard ones of de Siervo and de Leva given in the ESHA small hydro guide.
Data: m³/s, m, , m, m of water, frequency Hz.
1. Power output
2. Trial specific speed and speed
Empirical relation for Francis turbines (metric, in kW):
3. Synchronous speed and actual specific speed
The generator must run at . The nearest synchronous speed is with poles:
This is at the upper end of the Francis range (about 50 to 450, fast runners up to about 500). It is a fast (high specific speed) Francis runner; at such a low head a Kaplan turbine could also be considered, but the design is done for a Francis turbine as asked.
4. Runner outlet (throat) diameter
Peripheral velocity coefficient:
5. Runner inlet diameter and inlet height
is the height of the runner inlet, which is also the height of the guide vanes.
6. Cavitation check and setting of the turbine
Critical Thoma cavitation coefficient for Francis turbines:
Maximum suction head (height of runner outlet above tailwater):
The negative sign means the runner outlet must be placed 1.53 m below the minimum tailwater level (submerged setting) to avoid cavitation.
Summary of design
| Item | Value |
|---|---|
| Power output | 11.47 MW |
| Speed | 250 rpm (24 poles) |
| Specific speed | 478.9 |
| Outlet diameter | 2.55 m |
| Inlet diameter | 1.52 m |
| Inlet / guide vane height | 0.54 m |
| Thoma coefficient | 0.453 |
| Suction head | -1.53 m |
A spiral casing, 16 to 24 guide vanes and an elbow draft tube starting at diameter about complete the unit.
- 2081 Asoj · 8 marks
Design a Francis turbine which is to be installed at a hydroelectric station where atmospheric pressure is 10.3 m of water and vapour pressure is 0.2 m of water. The turbine should have a design discharge of 45 m³/s, a net head of 150 meters and an efficiency of 85%.
Answer
A Francis turbine is designed by fixing its power, a synchronous speed, the specific speed and then the main runner dimensions and the safe setting (suction head) against cavitation. The empirical relations used are the standard ones of de Siervo and de Leva given in the ESHA small hydro guide.
Data: m³/s, m, , m, m of water, frequency Hz.
1. Power output
2. Trial specific speed and speed
Empirical relation for Francis turbines (metric, in kW):
3. Synchronous speed and actual specific speed
The generator must run at . The nearest synchronous speed is with poles:
This lies in the Francis range (about 50 to 450).
4. Runner outlet (throat) diameter
Peripheral velocity coefficient:
5. Runner inlet diameter and inlet height
is the height of the runner inlet, which is also the height of the guide vanes.
6. Cavitation check and setting of the turbine
Critical Thoma cavitation coefficient for Francis turbines:
Maximum suction head (height of runner outlet above tailwater):
The negative sign means the runner outlet must be placed 3.22 m below the minimum tailwater level (submerged setting) to avoid cavitation.
Summary of design
| Item | Value |
|---|---|
| Power output | 56.28 MW |
| Speed | 333.33 rpm (18 poles) |
| Specific speed | 150.6 |
| Outlet diameter | 2.13 m |
| Inlet diameter | 2.19 m |
| Inlet / guide vane height | 0.28 m |
| Thoma coefficient | 0.089 |
| Suction head | -3.22 m |
A spiral casing, 16 to 24 guide vanes and an elbow draft tube starting at diameter about complete the unit.
- 2079 Chaitra · 8 marks
Design a Francis turbine for a site where the net head is 120 m and discharge is 140 m³/s. Take efficiency of the turbine is 94%.
Answer
A Francis turbine is designed by fixing its power, a synchronous speed, the specific speed and then the main runner dimensions and the safe setting (suction head) against cavitation. The empirical relations used are the standard ones of de Siervo and de Leva given in the ESHA small hydro guide. Atmospheric and vapour pressure heads are not given, so standard values are assumed.
Data: m³/s, m, , m, m of water (assumed: sea-level atmosphere and water at about 20°C), frequency Hz.
1. Power output
2. Trial specific speed and speed
Empirical relation for Francis turbines (metric, in kW):
3. Synchronous speed and actual specific speed
The generator must run at . The nearest synchronous speed is with poles:
This lies in the Francis range (about 50 to 450). One unit of about 155 MW is designed here; in practice the flow may be shared between two or more units of the same design.
4. Runner outlet (throat) diameter
Peripheral velocity coefficient:
5. Runner inlet diameter and inlet height
is the height of the runner inlet, which is also the height of the guide vanes.
6. Cavitation check and setting of the turbine
Critical Thoma cavitation coefficient for Francis turbines:
Maximum suction head (height of runner outlet above tailwater):
The negative sign means the runner outlet must be placed 3.05 m below the minimum tailwater level (submerged setting) to avoid cavitation.
Summary of design
| Item | Value |
|---|---|
| Power output | 154.92 MW |
| Speed | 176.47 rpm (34 poles) |
| Specific speed | 174.9 |
| Outlet diameter | 3.92 m |
| Inlet diameter | 3.69 m |
| Inlet / guide vane height | 0.54 m |
| Thoma coefficient | 0.110 |
| Suction head | -3.05 m |
A spiral casing, 16 to 24 guide vanes and an elbow draft tube starting at diameter about complete the unit.
- 2081 Chaitra · 7 marks
Design a Pelton wheel turbine for a hydroelectric station with a design discharge of 3.75 m³/s, a net head of 380 m, and an efficiency of 86%. Assume a jet coefficient of 0.97 and a speed ratio of 0.46.
Answer
A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio (10 to 14 for good efficiency), and then sizing the wheel and buckets.
Data: m³/s, m, , Hz. Given: coefficient of velocity of the jet and speed ratio .
1. Power developed
2. Jet velocity and bucket (peripheral) velocity
3. Jet diameter (single jet)
4. Speed of the wheel
Trial with jet ratio : m, so
Nearest synchronous speed for 50 Hz: rpm (22 poles).
5. Wheel (pitch circle) diameter and jet ratio
lies within 10 to 14, so a single-jet wheel is satisfactory.
6. Specific speed check
This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.
7. Number of buckets (Tygun's formula)
8. Bucket size (usual proportions)
- Bucket width m
- Bucket depth m
- Bucket radial length m
Summary of design
| Item | Value |
|---|---|
| Power | 12.02 MW |
| Speed | 272.73 rpm |
| Number of jets | 1 |
| Jet diameter | 239 mm |
| Wheel diameter | 2.78 m |
| Jet ratio | 11.65 |
| Specific speed | 17.8 |
| Number of buckets | 21 |
| Bucket width × depth | 1.19 m × 0.29 m |
- 2080 Asoj · 8 marks
Design a pelton wheel turbine with design discharge of 2 m³/s, overall efficiency of 85% and a net head of 500 m.
Answer
A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio (10 to 14 for good efficiency), and then sizing the wheel and buckets.
Data: m³/s, m, , Hz. Assumed from the standard ranges: (0.97 to 0.99) and speed ratio (0.43 to 0.47).
1. Power developed
2. Jet velocity and bucket (peripheral) velocity
3. Jet diameter (single jet)
4. Speed of the wheel
Trial with jet ratio : m, so
Nearest synchronous speed for 50 Hz: rpm (14 poles).
5. Wheel (pitch circle) diameter and jet ratio
lies within 10 to 14, so a single-jet wheel is satisfactory.
6. Specific speed check
This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.
7. Number of buckets (Tygun's formula)
8. Bucket size (usual proportions)
- Bucket width m
- Bucket depth m
- Bucket radial length m
Summary of design
| Item | Value |
|---|---|
| Power | 8.34 MW |
| Speed | 428.57 rpm |
| Number of jets | 1 |
| Jet diameter | 162 mm |
| Wheel diameter | 2.03 m |
| Jet ratio | 12.54 |
| Specific speed | 16.6 |
| Number of buckets | 22 |
| Bucket width × depth | 0.81 m × 0.19 m |
- 2080 Chaitra · 8 marks
Design of a Pelton turbine for a hydropower plant having net head of 312.5 m and discharge 5 cumecs. Take efficiency of turbine 85%, frequency 50 Hz and velocity coefficient 0.98.
Answer
A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio (10 to 14 for good efficiency), and then sizing the wheel and buckets. The given velocity coefficient 0.98 is used for the jet.
Data: m³/s, m, , Hz. Assumed from the standard ranges: (0.97 to 0.99) and speed ratio (0.43 to 0.47).
1. Power developed
2. Jet velocity and bucket (peripheral) velocity
3. Jet diameter (single jet)
4. Speed of the wheel
Trial with jet ratio : m, so
Nearest synchronous speed for 50 Hz: rpm (30 poles).
5. Wheel (pitch circle) diameter and jet ratio
lies within 10 to 14, so a single-jet wheel is satisfactory.
6. Specific speed check
This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.
7. Number of buckets (Tygun's formula)
8. Bucket size (usual proportions)
- Bucket width m
- Bucket depth m
- Bucket radial length m
Summary of design
| Item | Value |
|---|---|
| Power | 13.03 MW |
| Speed | 200 rpm |
| Number of jets | 1 |
| Jet diameter | 288 mm |
| Wheel diameter | 3.44 m |
| Jet ratio | 11.94 |
| Specific speed | 17.4 |
| Number of buckets | 21 |
| Bucket width × depth | 1.44 m × 0.35 m |
- 2078 Chaitra · 8 marks
Design a pelton wheel turbine for a hydro-electric plant having a net head of 310 m, design discharge of 5 m³/s and 86% efficiency of the turbine.
Answer
A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio (10 to 14 for good efficiency), and then sizing the wheel and buckets.
Data: m³/s, m, , Hz. Assumed from the standard ranges: (0.97 to 0.99) and speed ratio (0.43 to 0.47).
1. Power developed
2. Jet velocity and bucket (peripheral) velocity
3. Jet diameter (single jet)
4. Speed of the wheel
Trial with jet ratio : m, so
Nearest synchronous speed for 50 Hz: rpm (30 poles).
5. Wheel (pitch circle) diameter and jet ratio
lies within 10 to 14, so a single-jet wheel is satisfactory.
6. Specific speed check
This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.
7. Number of buckets (Tygun's formula)
8. Bucket size (usual proportions)
- Bucket width m
- Bucket depth m
- Bucket radial length m
Summary of design
| Item | Value |
|---|---|
| Power | 13.08 MW |
| Speed | 200 rpm |
| Number of jets | 1 |
| Jet diameter | 289 mm |
| Wheel diameter | 3.43 m |
| Jet ratio | 11.87 |
| Specific speed | 17.6 |
| Number of buckets | 21 |
| Bucket width × depth | 1.44 m × 0.35 m |
- 2071 Magh · 9 marks
Design a Pelton turbine with the following data: Design discharge = 2 m³/s, Net head = 605 m, Overall efficiency = 87%, Specific speed = 100. Assume the ratios and coefficients from their standard range.
Answer
A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio (10 to 14 for good efficiency), and then sizing the wheel and buckets. The specific speed given in the data is checked first.
Data: m³/s, m, , Hz. Assumed from the standard ranges: (0.97 to 0.99) and speed ratio (0.43 to 0.47).
1. Power developed
2. Jet velocity and bucket (peripheral) velocity
3. Jet diameter (single jet)
4. Speed of the wheel
Trial with jet ratio : m, so
Nearest synchronous speed for 50 Hz: rpm (12 poles).
Use of the given : if the speed is taken from the given specific speed,
which gives m and a jet ratio , far below the minimum of about 10. A single jet Pelton has of only about 8.5 to 30; even 6 jets raise this only by (to about 70). Reaching 100 would need about jets, which is impossible. So cannot be met by a Pelton wheel at this head; the design below uses the practical speed of 500 rpm and the standard proportions, and the actual is reported.
5. Wheel (pitch circle) diameter and jet ratio
lies within 10 to 14, so a single-jet wheel is satisfactory.
6. Specific speed check
This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.
7. Number of buckets (Tygun's formula)
8. Bucket size (usual proportions)
- Bucket width m
- Bucket depth m
- Bucket radial length m
Summary of design
| Item | Value |
|---|---|
| Power | 10.33 MW |
| Speed | 500 rpm |
| Number of jets | 1 |
| Jet diameter | 154 mm |
| Wheel diameter | 1.91 m |
| Jet ratio | 12.40 |
| Specific speed | 16.9 |
| Number of buckets | 22 |
| Bucket width × depth | 0.77 m × 0.19 m |
- 2070 Magh · 8 marks
Design a pelton turbine with following data: Overall efficiency = 87%, Discharge (Qd) = 1.8 m³/s, Net head (H) = 605 m.
Answer
A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio (10 to 14 for good efficiency), and then sizing the wheel and buckets. Of the two nearest synchronous speeds (500 and 600 rpm), 500 rpm is chosen because it gives a jet ratio nearer 12.
Data: m³/s, m, , Hz. Assumed from the standard ranges: (0.97 to 0.99) and speed ratio (0.43 to 0.47).
1. Power developed
2. Jet velocity and bucket (peripheral) velocity
3. Jet diameter (single jet)
4. Speed of the wheel
Trial with jet ratio : m, so
Nearest synchronous speed for 50 Hz: rpm (12 poles).
5. Wheel (pitch circle) diameter and jet ratio
lies within 10 to 14, so a single-jet wheel is satisfactory.
6. Specific speed check
This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.
7. Number of buckets (Tygun's formula)
8. Bucket size (usual proportions)
- Bucket width m
- Bucket depth m
- Bucket radial length m
Summary of design
| Item | Value |
|---|---|
| Power | 9.29 MW |
| Speed | 500 rpm |
| Number of jets | 1 |
| Jet diameter | 147 mm |
| Wheel diameter | 1.91 m |
| Jet ratio | 13.07 |
| Specific speed | 16.1 |
| Number of buckets | 22 |
| Bucket width × depth | 0.73 m × 0.18 m |
- 2077 Chaitra · 5 marks
Discuss working principle of centrifugal and reciprocating pumps.
Answer
Pumps convert mechanical energy into pressure energy of a liquid. A centrifugal pump does this by a rotating impeller (rotodynamic action); a reciprocating pump does it by a piston moving to and fro in a cylinder (positive displacement).
Centrifugal pump
delivery pipe
^
|
+-------+-------+
/ volute casing \
| +---------+ |
| | impeller|<---- shaft (motor)
| +----^----+ |
\ | /
+-------+-------+
| eye
suction pipe
|
foot valve + strainer
- Priming: the casing and suction pipe are first filled with liquid so that no air remains (air cannot create enough suction).
- The motor rotates the impeller. The liquid in the impeller is forced outward by centrifugal force, which creates a low pressure at the eye (centre).
- Atmospheric pressure on the sump surface pushes liquid up the suction pipe into the eye.
- The vanes give the liquid high velocity and pressure. In the volute casing the area increases gradually, so kinetic energy is changed into pressure energy.
- The liquid leaves through the delivery pipe at high pressure. Flow is continuous and smooth.
The head developed is the forced-vortex rise , so a centrifugal pump needs a certain minimum speed to start delivering (minimum starting speed).
Reciprocating pump
delivery valve suction valve
| |
+----+------------------+----+
| cylinder <==piston==> |---- crank & connecting rod
+----------------------------+
- A crank driven by a motor moves the piston to and fro through a connecting rod.
- Suction stroke: the piston moves outward, the cylinder volume rises and pressure falls. The suction valve opens and liquid enters; the delivery valve stays closed.
- Delivery stroke: the piston moves inward and pushes the liquid out. Pressure rises, the suction valve closes and the delivery valve opens.
- Discharge per revolution (single acting) is , where is piston area, stroke length and rpm. Flow is pulsating; air vessels are fitted to smooth it.
Use: centrifugal pumps suit large discharge at low to medium head (water supply, irrigation, dewatering of powerhouses); reciprocating pumps suit small discharge at high head (boiler feed, hydraulic testing).
- 2079 Chaitra · 5 marks
Differentiate between Centrifugal and Reciprocating pumps.
Answer
A centrifugal pump is a rotodynamic pump that raises the pressure of a liquid by the centrifugal action of a rotating impeller. A reciprocating pump is a positive-displacement pump in which a piston or plunger moving to and fro in a cylinder sucks in and pushes out a fixed volume of liquid per stroke.
| Basis | Centrifugal pump | Reciprocating pump |
|---|---|---|
| Working principle | Centrifugal force from a rotating impeller | Positive displacement by a piston |
| Discharge | Large, continuous and smooth | Small, pulsating (air vessels needed) |
| Head | Low to medium | High |
| Priming | Required before starting | Not required (self-priming) |
| Speed | High; can be coupled directly to a motor | Low; needs crank and gearing |
| Size and weight for same output | Small, compact, light | Large and heavy |
| Parts and maintenance | Few moving parts, easy maintenance | Many parts (valves, piston rings), more wear |
| Efficiency | Lower (about 60–80%) | Higher (about 85–90%) at its design point |
| Liquid handled | Can handle dirty, sandy or viscous liquids | Only clean liquids (valves get damaged) |
| Effect of closed delivery valve | Pressure rises only to shut-off head; safe for a short time | Pressure rises dangerously; needs a relief valve |
| Initial cost | Low | High |
| Uses | Water supply, irrigation, powerhouse drainage | Boiler feed, hydraulic presses, small high-head duties |
Example: a municipal water supply pumping 100 L/s against 40 m uses a centrifugal pump, while a boiler feed of 1 L/s against 300 m uses a reciprocating (plunger) pump.
In short, centrifugal pumps are preferred for large flows at moderate heads because they are cheap, compact and smooth running, while reciprocating pumps are used where a small flow is needed at a very high pressure.
Questions from Old Question Collection (CE 660) (IOE BEL CE 660 exam papers from 2070 Bhadra to 2082 Chaitra (18 papers)). Answers are written for this site; check them against your class notes.
Chapter titles and hours from the IOE syllabus ↗