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Chapter 7 · 7 hours

Hydro-Electric Machines

IOE past exam questions

Past questions and answers

27 questions set from this chapter, 5 of them more than once. Most asked first.

  • Asked 3 times
  • 2081 Chaitra · 3 marks
  • 2073 Bhadra · 4 marks
  • 2071 Bhadra · 3 marks

Explain why governing of hydraulic turbines is necessary.

Answer

Governing of a hydraulic turbine is the automatic regulation of the flow of water to the turbine (by guide vanes, nozzle spear or runner blades) so that its speed remains constant when the load on the generator changes.

Why governing is necessary

  1. Constant frequency: the generator is coupled directly to the turbine, and frequency f=PN120f = \dfrac{PN}{120}. Electrical loads (motors, clocks, electronics) need constant frequency (50 Hz in Nepal), so the speed must stay at synchronous speed.
  2. Load changes all the time: consumer demand varies through the day. If the load falls and water input stays the same, the extra energy accelerates the runner; if the load increases, the turbine slows down. Water input must follow the load.
  3. Prevent runaway: on sudden full-load rejection (e.g. a line trip), an ungoverned turbine speeds up to runaway speed (1.8–2.5 times normal), causing dangerous centrifugal stresses and damage to generator and runner.
  4. Constant voltage and stable parallel operation: speed variation affects voltage and the synchronism of machines running in parallel on the grid; governors share load among units in proportion to their droop settings.
  5. Economy of water: water is used only in proportion to the power demanded, which saves stored water.
  6. Safety against water hammer: governors close guide vanes or nozzles at a controlled rate, and use deflectors/relief valves, so that pressure rise in the penstock stays within limits.
 load drops -> speed rises -> governor senses ->
 closes guide vanes/spear -> less Q -> speed normal
  • Asked 3 times
  • 2073 Bhadra · 4 marks
  • 2071 Bhadra · 3 marks
  • 2070 Bhadra · 3 marks

How does a centrifugal pump work?

Answer

A centrifugal pump is a rotodynamic pump that raises the pressure of a liquid by the centrifugal action of a rotating impeller: it converts mechanical energy into pressure energy through forced-vortex motion.

Main parts

Impeller (with backward-curved vanes), volute (spiral) casing, suction pipe with foot valve and strainer, delivery pipe with delivery valve, and the shaft driven by a motor.

              delivery pipe
                   ||
            _______||______
          /   volute casing \
         |     _______       |
         |    / \ | / \      |
  suction|===|-- (eye) --|   |
   pipe  |    \ / | \ /      |
         |     impeller      |
          \_________________/
   |
  foot valve + strainer (in sump)

Working

  1. Priming: the pump casing and suction pipe are first completely filled with liquid (priming) to remove air; an impeller rotating in air cannot create enough suction.
  2. Starting: the motor rotates the impeller with the delivery valve closed (minimum power at zero flow).
  3. Forced vortex and suction: as the impeller rotates, the liquid in it rotates as a forced vortex. Centrifugal force throws the liquid radially outward from the eye towards the tip, creating a low pressure (partial vacuum) at the eye. Atmospheric pressure on the sump surface pushes liquid up the suction pipe into the eye.
  4. Energy transfer: the vanes give the liquid high velocity and pressure. The rise in pressure head due to the forced vortex is u22−u122g\dfrac{u_2^2 - u_1^2}{2g}, where uu is the peripheral speed.
  5. Conversion in casing: the liquid leaves the impeller with high kinetic energy and enters the volute casing, whose area increases gradually; the velocity is reduced and kinetic energy is converted into pressure energy.
  6. Delivery: the delivery valve is opened and the high-pressure liquid flows up the delivery pipe to the required height.
  7. Stopping: the delivery valve is closed before stopping the motor to avoid backflow and water hammer.

A centrifugal pump works only after priming and is used for large discharge at moderate heads (water supply, irrigation, dewatering in powerhouses). Reversed, a pump-turbine works as a Francis turbine in pumped-storage plants.

  • Asked 2 times
  • 2082 Chaitra · 1+2+3 marks
  • 2082 Kartik · 1+2+3 marks

What is a draft tube? Write down its functions. Show that the pressure at inlet of draft tube is less than atmospheric pressure.

Answer

A draft tube is a gradually expanding pipe or passage that connects the runner exit of a reaction turbine to the tailrace, with its outlet always submerged below the tailwater level.

Functions

  1. Recovers kinetic energy: the increasing area reduces the high exit velocity, converting kinetic energy into pressure energy instead of wasting it.
  2. Creates a negative head (suction) at the runner exit, so the turbine can be installed above the tailwater level without losing head, and the full head HH is used.
  3. Allows turbine to be set above tailwater for easy inspection and maintenance.
  4. Increases turbine output and efficiency (net head on the runner increases).
  5. Discharges water safely to the tailrace with low exit velocity.

Pressure at inlet of the draft tube is below atmospheric

     runner
   ===[  ]===   (1) inlet, p1, V1
       \  /        |
        \/         | Hs (above TWL)
 ~~~~~~~~|~~~~~~~~~|~~~~ TWL
        |  |       | y
        |__| (2) outlet, V2

Let HsH_s = height of draft tube inlet above the tailwater, yy = depth of outlet below tailwater, V1,V2V_1, V_2 = velocities at inlet and outlet, hfh_f = loss in the draft tube, pap_a = atmospheric pressure. Take the datum at section 2. Bernoulli between 1 and 2:

p1ρg+V122g+(Hs+y)=p2ρg+V222g+0+hf\frac{p_1}{\rho g} + \frac{V_1^2}{2g} + (H_s + y) = \frac{p_2}{\rho g} + \frac{V_2^2}{2g} + 0 + h_f

At the outlet, p2ρg=paρg+y\dfrac{p_2}{\rho g} = \dfrac{p_a}{\rho g} + y. Substituting:

p1ρg+V122g+Hs+y=paρg+y+V222g+hfp1ρg=paρg−Hs−(V12−V222g−hf)\begin{aligned} \frac{p_1}{\rho g} + \frac{V_1^2}{2g} + H_s + y &= \frac{p_a}{\rho g} + y + \frac{V_2^2}{2g} + h_f \\ \frac{p_1}{\rho g} &= \frac{p_a}{\rho g} - H_s - \left(\frac{V_1^2 - V_2^2}{2g} - h_f\right) \end{aligned}

Since Hs>0H_s > 0 and V1>V2V_1 > V_2 with V12−V222g>hf\dfrac{V_1^2 - V_2^2}{2g} > h_f (the draft tube recovers more energy than it loses), the bracketed term is positive. Hence

p1ρg<paρg\frac{p_1}{\rho g} < \frac{p_a}{\rho g}

i.e. the pressure at the draft tube inlet (runner exit) is less than atmospheric (a vacuum). This suction is the gain in head given by the draft tube. It must not fall below the vapour pressure, otherwise cavitation occurs; this limits HsH_s (Thoma's criterion).

  • Asked 2 times
  • 2081 Asoj · 6 marks
  • 2074 Bhadra · 4 marks

Discuss the selection criteria of hydraulic turbines for a hydroelectric powerplant.

Answer

Selection of a hydraulic turbine means choosing the type (Pelton, Turgo, Crossflow, Francis, Kaplan/propeller, bulb), number of units, speed and setting that give the highest efficiency and lowest cost for the site.

1. Net head (main criterion)

Head rangeSuitable turbine
Above about 300 mPelton (impulse)
30–300 m (up to about 600 m)Francis
2–40 m (up to about 70 m)Kaplan / propeller / bulb
Small hydro, 5–200 mCrossflow, Turgo

2. Specific speed

Ns=NPH5/4N_s = \frac{N\sqrt{P}}{H^{5/4}}

(NN rpm, PP kW, HH m) relates head, power and speed and is the scientific basis of selection:

NsN_s (SI, kW)Turbine
8.5–30Pelton, single jet
30–60Pelton, multi-jet / Turgo
60–300Francis (slow to fast)
300–1000Kaplan / propeller

A higher NsN_s gives a smaller, cheaper, faster machine and generator, so the highest NsN_s allowed by cavitation is chosen.

3. Discharge and its variation (part-load efficiency)

  • Pelton and Kaplan have flat efficiency curves and work well at part load (wide flow variation, e.g. RoR plants in dry season).
  • Francis and propeller turbines have peaked curves; efficiency falls sharply below 50–60% flow. Several units are used when flow varies widely.

4. Operating speed

Speed should be a synchronous speed N=120fPN = \dfrac{120f}{P} (50 Hz); higher speed reduces generator cost.

5. Cavitation and turbine setting

Reaction turbines must satisfy Thoma's criterion σ=Ha−Hv−HsH≥σc\sigma = \dfrac{H_a - H_v - H_s}{H} \ge \sigma_c. High-NsN_s turbines need deep setting below tailwater, increasing excavation cost.

6. Sediment and abrasion

Nepalese rivers carry hard quartz silt; Pelton turbines are easier to repair (buckets/needles replaceable) than Francis runners, so this influences selection at medium-high heads.

7. Tailwater level variation

Impulse turbines lose the head between runner and tailwater, so they suit high heads; reaction turbines with draft tubes use the full head and suit low and medium heads with varying tailwater.

8. Other factors

Number of units, overall cost (turbine, generator, powerhouse), runaway speed, ease of maintenance, transport limits in hilly areas, local manufacturing and experience.

  • Asked 2 times
  • 2081 Chaitra · 4 marks
  • 2080 Asoj · 5 marks

Differentiate between impulse and reaction turbines with suitable examples.

Answer

An impulse turbine uses only the kinetic energy of a free jet at atmospheric pressure, while a reaction turbine uses both pressure and kinetic energy, with water flowing through the runner under pressure.

BasisImpulse turbineReaction turbine
Energy at runner inletOnly kinetic (whole head converted to velocity in nozzle)Partly pressure, partly kinetic
Pressure in runnerAtmospheric throughoutDecreases from inlet to outlet (above to below atmospheric)
Water supplyFree jet on a few buckets (partial admission)Full admission, all around the runner
CasingOnly to prevent splashing; no hydraulic functionWatertight spiral casing essential
RunnerMust run in air, never submergedAlways full of water
Draft tubeNot usedEssential (recovers energy, allows setting above TWL)
Flow controlSpear/needle in nozzleMovable guide vanes (and runner blades in Kaplan)
HeadHigh head, low dischargeLow to medium head, large discharge
Specific speedLow (8.5–60 SI)Medium to high (60–1000)
Part-load efficiencyFlat, goodLower (except Kaplan)
CavitationNot a major problemSerious problem; limits setting
ExamplesPelton, Turgo, CrossflowFrancis, Kaplan, propeller, bulb, Deriaz

Nepalese examples:

  • Impulse: Pelton turbines at Khimti (about 680 m head), Upper Tamakoshi (about 820 m head) and Bhotekoshi.
  • Reaction: Francis turbines at Kaligandaki A, Middle Marsyangdi and Kulekhani; Kaplan turbines at Trishuli and low-head micro plants.
  • 2071 Bhadra · 3 marks

Why draft tube is used in Francis turbine? Discuss.

Answer

A draft tube is a gradually diverging tube connecting the runner exit of a Francis (reaction) turbine to the tailrace, with its outlet submerged below tailwater. It is used in a Francis turbine for the following reasons:

  1. Recovery of exit kinetic energy: in a Francis turbine water leaves the runner with a considerable velocity (about 5–10 m/s). Without a draft tube this kinetic energy (V2/2gV^2/2g) would be wasted in the tailrace. The diverging tube reduces the velocity and converts most of this energy into pressure energy, increasing the useful head.

  2. Creating suction (negative head) below the runner: the column of water in the draft tube produces a pressure below atmospheric at the runner exit:

p1ρg=paρg−Hs−(V12−V222g−hf)\frac{p_1}{\rho g} = \frac{p_a}{\rho g} - H_s - \left(\frac{V_1^2 - V_2^2}{2g} - h_f\right)

So the head between the runner and the tailwater (HsH_s) is not lost; the full head is utilised.

  1. Setting above tailwater: the turbine can be placed above the tailwater level, making the powerhouse dry, easy to inspect and maintain, while still using the full available head.

  2. Higher efficiency and output: overall efficiency improves by several per cent, which matters greatly for large Francis units.

  3. Safe discharge of water to the tailrace at low velocity.

   spiral casing + runner
       ===[  ]===
          \  /   <- inlet: high V, p < p_atm
           ||    Hs
 ~~~~~~~~~ || ~~~~~~~~ TWL
          /  \   diverging tube
         /____\  <- outlet: low V

The height HsH_s is limited by cavitation (Thoma's criterion), since the inlet pressure must stay above vapour pressure.

  • 2078 Chaitra · 2+6 marks

Write down the function of a draft tube. Describe the selection criteria of hydraulic turbines for hydroelectric power plants.

Answer

Function of a draft tube

A draft tube is a gradually expanding tube between the runner exit of a reaction turbine and the tailrace, with its outlet submerged. Its functions:

  1. Converts the high exit kinetic energy into pressure energy (energy recovery), raising efficiency.
  2. Produces a negative head (suction) at the runner exit, so the turbine can be set above tailwater without loss of head.
  3. Permits the turbine to be installed above tailwater for easy inspection and maintenance.
  4. Discharges water to the tailrace at low velocity.

Selection criteria of hydraulic turbines

1. Net head – the primary guide:

HeadTurbine
Above ~300 mPelton
30–300 m (to ~600 m)Francis
2–40 m (to ~70 m)Kaplan / propeller / bulb
Small hydro, 5–200 mCrossflow, Turgo

2. Specific speed Ns=NPH5/4N_s = \dfrac{N\sqrt{P}}{H^{5/4}} (SI: rpm, kW, m):

NsN_sTurbine
8.5–30Pelton, single jet
30–60Pelton multi-jet, Turgo
60–300Francis
300–1000Kaplan / propeller

The highest permissible NsN_s is chosen because it gives a smaller and cheaper turbine and generator.

3. Discharge and part-load operation: for widely varying flow (RoR plants), Pelton or Kaplan (flat efficiency curves) or several Francis units are chosen; Francis and propeller lose efficiency below about 50–60% load.

4. Speed: must be a synchronous speed N=120f/PN = 120f/P for direct coupling; a high speed reduces generator size.

5. Cavitation and setting: Thoma's criterion σ=Ha−Hv−HsH≥σc\sigma = \dfrac{H_a - H_v - H_s}{H} \ge \sigma_c fixes the suction head. High-NsN_s machines need deep setting and more excavation.

6. Sediment and abrasion: in silt-laden Nepalese rivers, turbines whose parts are easy to repair or replace (Pelton buckets, needles) are preferred at medium–high heads; coatings are used for Francis runners.

7. Tailwater variation: reaction turbines with draft tubes use the full head even with varying tailwater; impulse turbines lose the setting height.

8. Number of units: depends on load pattern, flow variation, transport size limits, and reliability (at least two units).

9. Cost and maintenance: combined cost of turbine, generator, powerhouse and excavation; availability of spare parts, local expertise and manufacturer.

  • 2070 Magh

What are the objectives of the provision of draft tube for the reaction turbine? Write notes on the working principal of governors.

Answer

Objectives of a draft tube for a reaction turbine

A draft tube is a diverging pipe from the runner exit of a reaction turbine to the tailrace, with its outlet submerged. It is provided:

  1. To recover kinetic energy at the runner exit by reducing velocity, converting it into pressure energy.
  2. To create a suction head (pressure below atmospheric) at the runner exit, so that the head between the runner and tailwater is not lost.
  3. To allow the turbine to be set above tailwater for easy access, inspection and repair without loss of head.
  4. To increase the net working head, efficiency and output of the turbine.
  5. To discharge water to the tailrace with low velocity, preventing scour.

Types: conical (straight divergent), elbow with varying section, simple elbow, Moody spreading tube. Its depth is limited by cavitation (Thoma's criterion).

Working principle of governors

A governor automatically keeps the turbine speed constant by matching the water supply to the load. A conventional oil-pressure (hydraulic) governor has:

  • Speed sensor: centrifugal (fly-ball) governor or electronic speed transducer driven from the turbine shaft.
  • Control (relay/distributor) valve: directs pressure oil to either side of a servomotor piston.
  • Servomotor: a cylinder and piston that moves the guide vanes (Francis/Kaplan) or the spear and deflector (Pelton).
  • Oil sump, pump and pressure accumulator: supply oil under pressure.
  • Feedback (restoring) mechanism / dashpot: prevents over-correction and hunting.
 turbine shaft -> fly-ball -> lever -> control valve
                                        |   oil
                                        v
  guide vanes / spear <---- servomotor piston
          ^                         |
          |____ feedback linkage ___|

Sequence (load decreases):

  1. The turbine speed rises; fly-balls move outward and the sleeve rises.
  2. The lever moves the control valve so that pressure oil enters one side of the servomotor.
  3. The servomotor piston moves and closes the guide vanes (or pushes the spear forward), reducing discharge.
  4. The speed returns to normal; the feedback linkage brings the control valve back to the neutral position.

When the load increases, the reverse happens and the gates open. Modern plants use electro-hydraulic or digital (PID) governors, which sense frequency electronically but still use oil servomotors to move the gates. For Pelton turbines a jet deflector acts first on sudden load rejection to avoid water hammer, while the spear closes slowly.

  • 2074 Bhadra · 6 marks

A conical draft tube having inlet and outlet diameters 1.5 m and 2.1 m discharges water at outlet with a velocity of 3 m/s. The total length of the draft tube is 7.5 m and 1.5 m of length of draft tube is immersed in water. If loss of head due to friction in draft tube is 0.2 × velocity head at the tube outlet, determine pressure head at inlet of the draft tube. Also find the efficiency of the draft tube.

Answer

Given: inlet diameter D1=1.5D_1 = 1.5 m, outlet diameter D2=2.1D_2 = 2.1 m, outlet velocity V2=3V_2 = 3 m/s, total length 7.5 m, length immersed in tailwater y=1.5y = 1.5 m, friction loss hf=0.2 V22/2gh_f = 0.2\,V_2^2/2g. Take atmospheric pressure head =10.3= 10.3 m of water.

  (1) inlet  D1 = 1.5 m
     \    /     ^
      \  /      | 6.0 m above TWL
 ~~~~~\  /~~~~~~|~~~~~ TWL
       \/       | 1.5 m below TWL
  (2) outlet D2 = 2.1 m, V2 = 3 m/s

Height of inlet above tailwater Hs=7.5−1.5=6.0H_s = 7.5 - 1.5 = 6.0 m.

Velocity at inlet (continuity)

V1=V2(D2D1)2=3×(2.11.5)2=5.88 m/s\begin{aligned} V_1 &= V_2\left(\frac{D_2}{D_1}\right)^2 = 3 \times \left(\frac{2.1}{1.5}\right)^2 = 5.88\ \text{m/s} \end{aligned}

Velocity heads and loss

V122g=5.88219.62=1.762 mV222g=3219.62=0.459 mhf=0.2×0.459=0.092 m\begin{aligned} \frac{V_1^2}{2g} &= \frac{5.88^2}{19.62} = 1.762\ \text{m} \\ \frac{V_2^2}{2g} &= \frac{3^2}{19.62} = 0.459\ \text{m} \\ h_f &= 0.2 \times 0.459 = 0.092\ \text{m} \end{aligned}

Pressure head at inlet

Bernoulli between 1 and 2 (datum at outlet, gauge pressures; p2/ρg=1.5p_2/\rho g = 1.5 m):

p1ρg+V122g+7.5=p2ρg+V222g+hfp1ρg+1.762+7.5=1.5+0.459+0.092p1ρg=−7.21 m (gauge)\begin{aligned} \frac{p_1}{\rho g} + \frac{V_1^2}{2g} + 7.5 &= \frac{p_2}{\rho g} + \frac{V_2^2}{2g} + h_f \\ \frac{p_1}{\rho g} + 1.762 + 7.5 &= 1.5 + 0.459 + 0.092 \\ \frac{p_1}{\rho g} &= -7.21\ \text{m (gauge)} \end{aligned}

Absolute pressure head =10.3−7.21=3.09= 10.3 - 7.21 = 3.09 m of water (abs).

Efficiency of the draft tube

ηd=V12−V222g−hfV122g=1.762−0.459−0.0921.762=1.2111.762=0.688\begin{aligned} \eta_d &= \frac{\dfrac{V_1^2 - V_2^2}{2g} - h_f}{\dfrac{V_1^2}{2g}} = \frac{1.762 - 0.459 - 0.092}{1.762} \\ &= \frac{1.211}{1.762} = 0.688 \end{aligned}

Answer: pressure head at inlet =−7.21= -7.21 m of water (vacuum), i.e. 3.09 m of water absolute; efficiency of draft tube =68.8%= 68.8\%.

  • 2073 Bhadra · 4 marks

Differentiate between impulse and reaction turbines with the help of their performance characteristics.

Answer

Performance characteristic curves show how a turbine's discharge, power and efficiency vary with speed, load or gate opening. Impulse (Pelton) and reaction (Francis, Kaplan) turbines show clearly different curves.

Main characteristics (constant head)

 Efficiency vs % of full load
 eta
  ^   Kaplan  ________
  |   Pelton /--------\_
  |       / /  Francis \
  |      / /  .---.     \
  |     / /  /     \  propeller
  |    / /  /       \
  +-------------------------> % load
     25   50   75  100
BasisImpulse (Pelton)Reaction (Francis/Kaplan)
Efficiency vs loadFlat curve; high efficiency (above about 85%) from 30–100% loadFrancis peaked: efficiency drops sharply below about 50–60% load; Kaplan flat; propeller very peaked
Discharge vs speed (QQ–NN)QQ almost independent of speed (set by nozzle opening only)QQ changes with speed: decreases with speed in Francis (slow), increases in Kaplan (fast)
Power vs speed (PP–NN)Parabolic, maximum near u/V≈0.46u/V \approx 0.46Parabolic, maximum at different speed ratio (ϕ≈0.6\phi \approx 0.6–0.9 for Francis, up to 2 for Kaplan)
Efficiency vs speedPeaks sharply at optimum speed ratio, falls to zero at runawaySimilar, with broader peak in Kaplan
Runaway speedAbout 1.8–1.9 times normalFrancis about 2 times; Kaplan up to 2.5–3 times
Part-load operationGood (spear control)Poorer; draft tube vortex and cavitation at part load
Effect of cavitationNegligibleLimits operating range and setting

Conclusions

  • Pelton turbines suit plants with widely varying load and flow at high heads because of their flat efficiency curve.
  • Francis turbines give the highest peak efficiency (about 93–95%) but should run near full load; several units are used when flow varies.
  • Kaplan turbines, with adjustable blades, keep high efficiency over a wide load range at low heads.
  • 2072 Asoj · 6 marks

Differentiate between Pelton turbine and Francis turbine with the help of their performance characteristics.

Answer

The Pelton turbine is a tangential-flow impulse turbine for high heads, while the Francis turbine is a mixed (radial-inward to axial) flow reaction turbine for medium heads. Their performance curves at constant head differ as follows.

Characteristic curves (constant head)

 (a) eta vs % load          (b) Q vs N (gate const.)
 eta                         Q
  ^   ______ Pelton          ^ ------------ Pelton
  |  /      \_               |\
  | /  .--.   Francis        | \___ Francis
  |/  /    \                 |     \___
  +-----------> % load       +-----------> N
   0  50  100                 (decreases)

Comparison

BasisPelton turbineFrancis turbine
TypeImpulse, tangential flowReaction, mixed flow
Head rangeHigh (above about 250–300 m)Medium (30–300 m and more)
Specific speed (SI, kW)8.5–6060–300
Peak efficiencyAbout 88–91%About 92–95%
Efficiency at part loadFlat curve; stays high from 25–100% loadPeaked curve; falls quickly below 50–60% load
Discharge vs speedQQ nearly constant with speed (depends only on spear opening)QQ decreases as speed increases (slow/normal runners)
Power vs speedMax power near u=0.46Vu = 0.46V; zero at runawayMax power at speed ratio about 0.6–0.9
Runaway speedAbout 1.8–1.9 NNAbout 2–2.2 NN
Flow controlSpear (needle) + deflectorGuide vanes (wicket gates)
Draft tubeNot usedUsed, essential
CavitationNegligibleSerious at part load and high setting
Sediment abrasionBuckets and needles easily replacedRunner/guide vanes erode, costly repair
Nepalese exampleKhimti, Upper TamakoshiKaligandaki A, Middle Marsyangdi

Interpretation

  • Because of its flat efficiency curve, a Pelton turbine is preferred where the flow varies widely (e.g. RoR plants in the dry season).
  • The Francis turbine has a higher peak efficiency but needs to run near rated load; for large flow variation, several Francis units are installed and switched on/off.
  • 2071 Magh · 2+4 marks

What is the purpose of governor? Write about the governing of Francis Turbine.

Answer

Purpose of a governor

A governor automatically regulates the flow of water to the turbine so that the speed stays constant (synchronous speed, giving 50 Hz) whatever the load on the generator. It:

  • keeps frequency and voltage constant when load changes;
  • prevents runaway on load rejection;
  • shares load among units in parallel;
  • uses water only in proportion to the power demanded.

Governing of a Francis turbine

In a Francis turbine the discharge is controlled by the movable guide vanes (wicket gates) arranged around the runner. All guide vanes are linked to a regulating ring, which is rotated by an oil-pressure servomotor controlled by the governor.

 fly-ball/speed sensor
      |
   control (relay) valve <-- oil pump + accumulator
      |  pressure oil
   servomotor piston
      |
   regulating ring --> guide vanes (open/close)
      |
   feedback linkage -> back to control valve

Working (load decreases):

  1. Turbine speed rises above normal; fly-balls move out (or the electronic sensor detects rising frequency).
  2. The control valve opens a port, sending pressure oil to one side of the servomotor piston.
  3. The piston moves and rotates the regulating ring, closing the guide vanes. The flow area and discharge decrease, and the power input falls to match the load.
  4. Speed returns to normal; feedback brings the control valve back to neutral to prevent hunting.

When the load increases, the guide vanes open in the same way.

Relief (pressure regulating) valve: a Francis turbine has no jet deflector, so rapid closure of guide vanes on sudden load rejection would cause high water hammer in the penstock. A relief valve (synchronous bypass) connected to the spiral casing opens at the same time as the guide vanes close, diverting water to the tailrace. It then closes slowly, so the penstock flow is reduced gradually. On long penstocks a surge tank also helps.

Modern Francis units use electro-hydraulic PID governors, where an electronic controller senses frequency and drives the same oil servomotor.

  • 2075 Bhadra · 1+2+2 marks

What is cavitation? What are its effects and how can it be avoided in reaction turbines?

Answer

Cavitation is the formation of vapour bubbles in flowing water at points where the local absolute pressure falls to the vapour pressure, and their sudden collapse when they are carried to regions of higher pressure. In reaction turbines it occurs mainly at the runner exit and draft tube inlet, where the pressure is lowest.

Effects of cavitation

  1. Pitting and erosion of runner blades, guide vanes and draft tube liner (metal surface becomes rough and spongy); repeated repair is needed.
  2. Drop in efficiency and output as bubbles disturb the flow and reduce effective flow area.
  3. Noise and vibration of the machine, leading to fatigue of parts.
  4. Sudden fall in discharge and power at severe cavitation; in Nepal, cavitation combined with silt abrasion damages runners very quickly.

Avoiding cavitation in reaction turbines

  1. Proper setting (suction head) by Thoma's criterion:
σ=Ha−Hv−HsH≥σc  ⇒  Hs≤Ha−Hv−σcH\sigma = \frac{H_a - H_v - H_s}{H} \ge \sigma_c \;\Rightarrow\; H_s \le H_a - H_v - \sigma_c H

where HaH_a = atmospheric pressure head, HvH_v = vapour pressure head, HsH_s = height of runner above tailwater, HH = net head, σc\sigma_c = critical Thoma coefficient. Setting the runner lower (even below tailwater) raises the exit pressure. 2. Selecting a suitable specific speed: high-NsN_s turbines have higher σc\sigma_c, so they need lower setting. 3. Cavitation-resistant materials: stainless steel (13Cr-4Ni), welded overlays, or coatings on runner blades. 4. Smooth, well-designed blade profiles without sharp edges; polished surfaces. 5. Avoid prolonged part-load or overload operation, which causes vortices in the draft tube. 6. Admit air into the draft tube (air admission valves) to cushion the collapse of bubbles at part load.

  • 2082 Chaitra · 5 marks

In a hydropower project, the available discharge is 380 m³/s under a net head of 30 m. If the speed of the turbine is to be 150 rpm and the overall efficiency is 90%, determine the number of units required if a Kaplan turbine with a specific speed of 620 (in SI units) is selected. Also, find the output of each unit.

Answer

Given: Q=380Q = 380 m³/s, H=30H = 30 m, N=150N = 150 rpm, overall efficiency ηo=0.90\eta_o = 0.90, specific speed of Kaplan unit Ns=620N_s = 620 (SI: rpm, kW, m).

Formulas:

P=ηo ρgQH,Ns=NPH5/4P = \eta_o\,\rho g Q H, \qquad N_s = \frac{N\sqrt{P}}{H^{5/4}}

1. Total power available

Ptotal=0.90×9.81×380×30=100,650.6 kW\begin{aligned} P_{total} &= 0.90 \times 9.81 \times 380 \times 30 \\ &= 100{,}650.6\ \text{kW} \end{aligned}

2. Power of one unit from specific speed

H5/4=301.25=70.21P=NsH5/4N=620×70.21150=290.20Punit=290.202=84,218 kW\begin{aligned} H^{5/4} &= 30^{1.25} = 70.21 \\ \sqrt{P} &= \frac{N_s H^{5/4}}{N} = \frac{620 \times 70.21}{150} = 290.20 \\ P_{unit} &= 290.20^2 = 84{,}218\ \text{kW} \end{aligned}

3. Number of units

n=PtotalPunit=100,650.684,218=1.195n = \frac{P_{total}}{P_{unit}} = \frac{100{,}650.6}{84{,}218} = 1.195

Adopt 2 units (the next whole number, so that the specific speed of each unit does not exceed 620).

4. Output of each unit

Peach=100,650.62=50,325.3 kW≈50.3 MWP_{each} = \frac{100{,}650.6}{2} = 50{,}325.3\ \text{kW} \approx 50.3\ \text{MW}

Check: actual specific speed =15050,325.370.21=479= \dfrac{150\sqrt{50{,}325.3}}{70.21} = 479, within the Kaplan range.

Answer: number of Kaplan units =2= 2; output of each unit ≈50,325\approx 50{,}325 kW (50.3 MW).

  • 2072 Asoj · 7 marks

In hydropower project the available river discharge is 340 m³/s under the net head of 27.5 m. If the speed of the turbine is to be 166.7 rpm and overall efficiency is 88%. Determine the number of unit required if Kaplan turbine of specific speed 560 rpm in SI unit is selected.

Answer

Given: Q=340Q = 340 m³/s, H=27.5H = 27.5 m, N=166.7N = 166.7 rpm, overall efficiency ηo=0.88\eta_o = 0.88, specific speed Ns=560N_s = 560 (SI: rpm, kW, m).

Formulas:

P=ηo ρgQH,Ns=NPH5/4P = \eta_o\,\rho g Q H, \qquad N_s = \frac{N\sqrt{P}}{H^{5/4}}

1. Total power developed

Ptotal=0.88×9.81×340×27.5=80,716.7 kW\begin{aligned} P_{total} &= 0.88 \times 9.81 \times 340 \times 27.5 \\ &= 80{,}716.7\ \text{kW} \end{aligned}

2. Power per unit from specific speed

H5/4=27.51.25=62.97P=NsH5/4N=560×62.97166.7=211.55Punit=211.552=44,754 kW\begin{aligned} H^{5/4} &= 27.5^{1.25} = 62.97 \\ \sqrt{P} &= \frac{N_s H^{5/4}}{N} = \frac{560 \times 62.97}{166.7} = 211.55 \\ P_{unit} &= 211.55^2 = 44{,}754\ \text{kW} \end{aligned}

3. Number of units

n=80,716.744,754=1.80n = \frac{80{,}716.7}{44{,}754} = 1.80

Adopt 2 units.

4. Output of each unit and check

Peach=80,716.72=40,358 kW≈40.4 MWP_{each} = \frac{80{,}716.7}{2} = 40{,}358\ \text{kW} \approx 40.4\ \text{MW}

Actual specific speed =166.740,35862.97=532<560= \dfrac{166.7\sqrt{40{,}358}}{62.97} = 532 < 560 — acceptable for a Kaplan turbine.

Answer: number of units required =2= 2 Kaplan turbines, each developing about 40,358 kW (40.4 MW).

  • 2070 Bhadra · 8 marks

A hydropower plant was designed for 150 m³/s under the head of 46 m. If the speed of the turbine is to be 165 rpm and overall efficiency is 86.5%, determine the number of units required and output of each unit, if the propeller turbine of specific speed 234 is selected.

Answer

The number of units is found by comparing the total power available with the power one turbine of the given specific speed can deliver at the given speed.

Data: Q=150Q = 150 m³/s, H=46H = 46 m, N=165N = 165 rpm, ηo=0.865\eta_o = 0.865, Ns=234N_s = 234 (metric, PP in kW).

Step 1: Total power available

P=ηo ρgQH=0.865×9.81×150×46 kW=58551.0 kW≈58.55 MW\begin{aligned} P &= \eta_o \, \rho g Q H \\ &= 0.865 \times 9.81 \times 150 \times 46 \ \text{kW} \\ &= 58551.0\ \text{kW} \approx 58.55\ \text{MW} \end{aligned}

Step 2: Power of one unit from the specific speed

Specific speed of a turbine is

Ns=NPH5/4N_s = \frac{N\sqrt{P}}{H^{5/4}}

so the power of one unit is

P1=NsH5/4N=234×461.25165=234×119.80165=169.89P1=169.892=28864 kW\begin{aligned} \sqrt{P_1} &= \frac{N_s H^{5/4}}{N} = \frac{234 \times 46^{1.25}}{165} = \frac{234 \times 119.80}{165} = 169.89 \\ P_1 &= 169.89^2 = 28864\ \text{kW} \end{aligned}

Step 3: Number of units

n=PP1=5855128864=2.03≈2n = \frac{P}{P_1} = \frac{58551}{28864} = 2.03 \approx 2

Take 2 units (a whole number; 2.03 is practically 2).

Step 4: Output of each unit

Punit=585512=29275 kW≈29.28 MWP_{unit} = \frac{58551}{2} = 29275\ \text{kW} \approx 29.28\ \text{MW}

Check: actual specific speed =16529275461.25=235.7= \dfrac{165\sqrt{29275}}{46^{1.25}} = 235.7, very close to the selected 234, so the choice is correct. Discharge per unit =150/2=75= 150/2 = 75 m³/s.

QuantityValue
Total output58.55 MW
Number of units2
Output per unit29.28 MW
Discharge per unit75 m³/s

Answer: 2 propeller units, each giving about 29275 kW (29.28 MW).

  • 2082 Kartik · 8 marks

Design a Francis turbine for a hydroelectric station with a design discharge of 55 m³/s, a net head of 25 m, and an efficiency of 85%. The turbine will be installed at a location where the atmospheric pressure is equivalent to 10 m of water, and the vapor pressure is 0.2 m of water.

Answer

A Francis turbine is designed by fixing its power, a synchronous speed, the specific speed and then the main runner dimensions and the safe setting (suction head) against cavitation. The empirical relations used are the standard ones of de Siervo and de Leva given in the ESHA small hydro guide.

Data: Q=55Q = 55 m³/s, H=25H = 25 m, η=0.85\eta = 0.85, Hatm=10H_{atm} = 10 m, Hv=0.2H_v = 0.2 m of water, frequency f=50f = 50 Hz.

1. Power output

P=ηρgQH=0.85×9.81×55×25=11465.4 kWP = \eta \rho g Q H = 0.85 \times 9.81 \times 55 \times 25 = 11465.4\ \text{kW}

2. Trial specific speed and speed

Empirical relation for Francis turbines (metric, PP in kW):

Ns=3470H0.625=3470250.625=34707.477=464.1N=NsH5/4P=464.1×55.90107.08=242.3 rpm\begin{aligned} N_s &= \frac{3470}{H^{0.625}} = \frac{3470}{25^{0.625}} = \frac{3470}{7.477} = 464.1 \\ N &= \frac{N_s H^{5/4}}{\sqrt{P}} = \frac{464.1 \times 55.90}{107.08} = 242.3\ \text{rpm} \end{aligned}

3. Synchronous speed and actual specific speed

The generator must run at N=120f/pN = 120f/p. The nearest synchronous speed is with p=24p = 24 poles:

N=120×5024=250 rpmNs=25011465.4251.25=478.9\begin{aligned} N &= \frac{120 \times 50}{24} = 250\ \text{rpm} \\ N_s &= \frac{250\sqrt{11465.4}}{25^{1.25}} = 478.9 \end{aligned}

This is at the upper end of the Francis range (about 50 to 450, fast runners up to about 500). It is a fast (high specific speed) Francis runner; at such a low head a Kaplan turbine could also be considered, but the design is done for a Francis turbine as asked.

4. Runner outlet (throat) diameter D3D_3

Peripheral velocity coefficient:

Ku=0.31+0.0025Ns=0.31+0.0025×478.9=1.507D3=84.5KuHN=84.5×1.507×25250=2.547 m\begin{aligned} K_u &= 0.31 + 0.0025 N_s = 0.31 + 0.0025 \times 478.9 = 1.507 \\ D_3 &= \frac{84.5 K_u \sqrt{H}}{N} = \frac{84.5 \times 1.507 \times \sqrt{25}}{250} = 2.547\ \text{m} \end{aligned}

5. Runner inlet diameter D1D_1 and inlet height H1H_1

D1=(0.4+94.5Ns)D3=0.597×2.547=1.521 mH1=(0.094+0.00025Ns)D3=0.2137×2.547=0.544 m\begin{aligned} D_1 &= \left(0.4 + \frac{94.5}{N_s}\right) D_3 = 0.597 \times 2.547 = 1.521\ \text{m} \\ H_1 &= (0.094 + 0.00025 N_s) D_3 = 0.2137 \times 2.547 = 0.544\ \text{m} \end{aligned}

H1H_1 is the height of the runner inlet, which is also the height of the guide vanes.

6. Cavitation check and setting of the turbine

Critical Thoma cavitation coefficient for Francis turbines:

σc=7.54×10−5Ns1.41=7.54×10−5×478.91.41=0.4534\sigma_c = 7.54 \times 10^{-5} N_s^{1.41} = 7.54 \times 10^{-5} \times 478.9^{1.41} = 0.4534

Maximum suction head (height of runner outlet above tailwater):

Hs=Hatm−Hv−σcH=10−0.2−0.4534×25=−1.53 m\begin{aligned} H_s &= H_{atm} - H_v - \sigma_c H \\ &= 10 - 0.2 - 0.4534 \times 25 \\ &= -1.53\ \text{m} \end{aligned}

The negative sign means the runner outlet must be placed 1.53 m below the minimum tailwater level (submerged setting) to avoid cavitation.

Summary of design

ItemValue
Power output11.47 MW
Speed250 rpm (24 poles)
Specific speed NsN_s478.9
Outlet diameter D3D_32.55 m
Inlet diameter D1D_11.52 m
Inlet / guide vane height H1H_10.54 m
Thoma coefficient σc\sigma_c0.453
Suction head HsH_s-1.53 m

A spiral casing, 16 to 24 guide vanes and an elbow draft tube starting at diameter about D3D_3 complete the unit.

  • 2081 Asoj · 8 marks

Design a Francis turbine which is to be installed at a hydroelectric station where atmospheric pressure is 10.3 m of water and vapour pressure is 0.2 m of water. The turbine should have a design discharge of 45 m³/s, a net head of 150 meters and an efficiency of 85%.

Answer

A Francis turbine is designed by fixing its power, a synchronous speed, the specific speed and then the main runner dimensions and the safe setting (suction head) against cavitation. The empirical relations used are the standard ones of de Siervo and de Leva given in the ESHA small hydro guide.

Data: Q=45Q = 45 m³/s, H=150H = 150 m, η=0.85\eta = 0.85, Hatm=10.3H_{atm} = 10.3 m, Hv=0.2H_v = 0.2 m of water, frequency f=50f = 50 Hz.

1. Power output

P=ηρgQH=0.85×9.81×45×150=56284.9 kWP = \eta \rho g Q H = 0.85 \times 9.81 \times 45 \times 150 = 56284.9\ \text{kW}

2. Trial specific speed and speed

Empirical relation for Francis turbines (metric, PP in kW):

Ns=3470H0.625=34701500.625=347022.912=151.5N=NsH5/4P=151.5×524.95237.24=335.1 rpm\begin{aligned} N_s &= \frac{3470}{H^{0.625}} = \frac{3470}{150^{0.625}} = \frac{3470}{22.912} = 151.5 \\ N &= \frac{N_s H^{5/4}}{\sqrt{P}} = \frac{151.5 \times 524.95}{237.24} = 335.1\ \text{rpm} \end{aligned}

3. Synchronous speed and actual specific speed

The generator must run at N=120f/pN = 120f/p. The nearest synchronous speed is with p=18p = 18 poles:

N=120×5018=333.33 rpmNs=333.3356284.91501.25=150.6\begin{aligned} N &= \frac{120 \times 50}{18} = 333.33\ \text{rpm} \\ N_s &= \frac{333.33\sqrt{56284.9}}{150^{1.25}} = 150.6 \end{aligned}

This lies in the Francis range (about 50 to 450).

4. Runner outlet (throat) diameter D3D_3

Peripheral velocity coefficient:

Ku=0.31+0.0025Ns=0.31+0.0025×150.6=0.687D3=84.5KuHN=84.5×0.687×150333.33=2.132 m\begin{aligned} K_u &= 0.31 + 0.0025 N_s = 0.31 + 0.0025 \times 150.6 = 0.687 \\ D_3 &= \frac{84.5 K_u \sqrt{H}}{N} = \frac{84.5 \times 0.687 \times \sqrt{150}}{333.33} = 2.132\ \text{m} \end{aligned}

5. Runner inlet diameter D1D_1 and inlet height H1H_1

D1=(0.4+94.5Ns)D3=1.027×2.132=2.190 mH1=(0.094+0.00025Ns)D3=0.1317×2.132=0.281 m\begin{aligned} D_1 &= \left(0.4 + \frac{94.5}{N_s}\right) D_3 = 1.027 \times 2.132 = 2.190\ \text{m} \\ H_1 &= (0.094 + 0.00025 N_s) D_3 = 0.1317 \times 2.132 = 0.281\ \text{m} \end{aligned}

H1H_1 is the height of the runner inlet, which is also the height of the guide vanes.

6. Cavitation check and setting of the turbine

Critical Thoma cavitation coefficient for Francis turbines:

σc=7.54×10−5Ns1.41=7.54×10−5×150.61.41=0.0888\sigma_c = 7.54 \times 10^{-5} N_s^{1.41} = 7.54 \times 10^{-5} \times 150.6^{1.41} = 0.0888

Maximum suction head (height of runner outlet above tailwater):

Hs=Hatm−Hv−σcH=10.3−0.2−0.0888×150=−3.22 m\begin{aligned} H_s &= H_{atm} - H_v - \sigma_c H \\ &= 10.3 - 0.2 - 0.0888 \times 150 \\ &= -3.22\ \text{m} \end{aligned}

The negative sign means the runner outlet must be placed 3.22 m below the minimum tailwater level (submerged setting) to avoid cavitation.

Summary of design

ItemValue
Power output56.28 MW
Speed333.33 rpm (18 poles)
Specific speed NsN_s150.6
Outlet diameter D3D_32.13 m
Inlet diameter D1D_12.19 m
Inlet / guide vane height H1H_10.28 m
Thoma coefficient σc\sigma_c0.089
Suction head HsH_s-3.22 m

A spiral casing, 16 to 24 guide vanes and an elbow draft tube starting at diameter about D3D_3 complete the unit.

  • 2079 Chaitra · 8 marks

Design a Francis turbine for a site where the net head is 120 m and discharge is 140 m³/s. Take efficiency of the turbine is 94%.

Answer

A Francis turbine is designed by fixing its power, a synchronous speed, the specific speed and then the main runner dimensions and the safe setting (suction head) against cavitation. The empirical relations used are the standard ones of de Siervo and de Leva given in the ESHA small hydro guide. Atmospheric and vapour pressure heads are not given, so standard values are assumed.

Data: Q=140Q = 140 m³/s, H=120H = 120 m, η=0.94\eta = 0.94, Hatm=10.3H_{atm} = 10.3 m, Hv=0.2H_v = 0.2 m of water (assumed: sea-level atmosphere and water at about 20°C), frequency f=50f = 50 Hz.

1. Power output

P=ηρgQH=0.94×9.81×140×120=154919.5 kWP = \eta \rho g Q H = 0.94 \times 9.81 \times 140 \times 120 = 154919.5\ \text{kW}

2. Trial specific speed and speed

Empirical relation for Francis turbines (metric, PP in kW):

Ns=3470H0.625=34701200.625=347019.929=174.1N=NsH5/4P=174.1×397.17393.60=175.7 rpm\begin{aligned} N_s &= \frac{3470}{H^{0.625}} = \frac{3470}{120^{0.625}} = \frac{3470}{19.929} = 174.1 \\ N &= \frac{N_s H^{5/4}}{\sqrt{P}} = \frac{174.1 \times 397.17}{393.60} = 175.7\ \text{rpm} \end{aligned}

3. Synchronous speed and actual specific speed

The generator must run at N=120f/pN = 120f/p. The nearest synchronous speed is with p=34p = 34 poles:

N=120×5034=176.47 rpmNs=176.47154919.51201.25=174.9\begin{aligned} N &= \frac{120 \times 50}{34} = 176.47\ \text{rpm} \\ N_s &= \frac{176.47\sqrt{154919.5}}{120^{1.25}} = 174.9 \end{aligned}

This lies in the Francis range (about 50 to 450). One unit of about 155 MW is designed here; in practice the flow may be shared between two or more units of the same design.

4. Runner outlet (throat) diameter D3D_3

Peripheral velocity coefficient:

Ku=0.31+0.0025Ns=0.31+0.0025×174.9=0.747D3=84.5KuHN=84.5×0.747×120176.47=3.919 m\begin{aligned} K_u &= 0.31 + 0.0025 N_s = 0.31 + 0.0025 \times 174.9 = 0.747 \\ D_3 &= \frac{84.5 K_u \sqrt{H}}{N} = \frac{84.5 \times 0.747 \times \sqrt{120}}{176.47} = 3.919\ \text{m} \end{aligned}

5. Runner inlet diameter D1D_1 and inlet height H1H_1

D1=(0.4+94.5Ns)D3=0.940×3.919=3.686 mH1=(0.094+0.00025Ns)D3=0.1377×3.919=0.540 m\begin{aligned} D_1 &= \left(0.4 + \frac{94.5}{N_s}\right) D_3 = 0.940 \times 3.919 = 3.686\ \text{m} \\ H_1 &= (0.094 + 0.00025 N_s) D_3 = 0.1377 \times 3.919 = 0.540\ \text{m} \end{aligned}

H1H_1 is the height of the runner inlet, which is also the height of the guide vanes.

6. Cavitation check and setting of the turbine

Critical Thoma cavitation coefficient for Francis turbines:

σc=7.54×10−5Ns1.41=7.54×10−5×174.91.41=0.1096\sigma_c = 7.54 \times 10^{-5} N_s^{1.41} = 7.54 \times 10^{-5} \times 174.9^{1.41} = 0.1096

Maximum suction head (height of runner outlet above tailwater):

Hs=Hatm−Hv−σcH=10.3−0.2−0.1096×120=−3.05 m\begin{aligned} H_s &= H_{atm} - H_v - \sigma_c H \\ &= 10.3 - 0.2 - 0.1096 \times 120 \\ &= -3.05\ \text{m} \end{aligned}

The negative sign means the runner outlet must be placed 3.05 m below the minimum tailwater level (submerged setting) to avoid cavitation.

Summary of design

ItemValue
Power output154.92 MW
Speed176.47 rpm (34 poles)
Specific speed NsN_s174.9
Outlet diameter D3D_33.92 m
Inlet diameter D1D_13.69 m
Inlet / guide vane height H1H_10.54 m
Thoma coefficient σc\sigma_c0.110
Suction head HsH_s-3.05 m

A spiral casing, 16 to 24 guide vanes and an elbow draft tube starting at diameter about D3D_3 complete the unit.

  • 2081 Chaitra · 7 marks

Design a Pelton wheel turbine for a hydroelectric station with a design discharge of 3.75 m³/s, a net head of 380 m, and an efficiency of 86%. Assume a jet coefficient of 0.97 and a speed ratio of 0.46.

Answer

A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio m=D/dm = D/d (10 to 14 for good efficiency), and then sizing the wheel and buckets.

Data: Q=3.75Q = 3.75 m³/s, H=380H = 380 m, ηo=0.86\eta_o = 0.86, f=50f = 50 Hz. Given: coefficient of velocity of the jet Cv=0.97C_v = 0.97 and speed ratio ϕ=0.46\phi = 0.46.

1. Power developed

P=ηoρgQH=0.86×9.81×3.75×380=12022.2 kWP = \eta_o \rho g Q H = 0.86 \times 9.81 \times 3.75 \times 380 = 12022.2\ \text{kW}

2. Jet velocity and bucket (peripheral) velocity

2gH=2×9.81×380=86.35 m/sV1=Cv2gH=0.97×86.35=83.76 m/su=ϕ2gH=0.46×86.35=39.72 m/s\begin{aligned} \sqrt{2gH} &= \sqrt{2 \times 9.81 \times 380} = 86.35\ \text{m/s} \\ V_1 &= C_v\sqrt{2gH} = 0.97 \times 86.35 = 83.76\ \text{m/s} \\ u &= \phi\sqrt{2gH} = 0.46 \times 86.35 = 39.72\ \text{m/s} \end{aligned}

3. Jet diameter (single jet)

Q=π4d2V1d=4×3.75π×83.76=0.2388 m≈239 mm\begin{aligned} Q &= \frac{\pi}{4} d^2 V_1 \\ d &= \sqrt{\frac{4 \times 3.75}{\pi \times 83.76}} = 0.2388\ \text{m} \approx 239\ \text{mm} \end{aligned}

4. Speed of the wheel

Trial with jet ratio m=12m = 12: D=12d=2.865D = 12d = 2.865 m, so

N=60uπD=60×39.72π×2.865=264.8 rpmN = \frac{60u}{\pi D} = \frac{60 \times 39.72}{\pi \times 2.865} = 264.8\ \text{rpm}

Nearest synchronous speed for 50 Hz: N=120f/p=6000/22=272.73N = 120f/p = 6000/22 = 272.73 rpm (22 poles).

5. Wheel (pitch circle) diameter and jet ratio

D=60uπN=60×39.72π×272.73=2.781 mm=Dd=2.7810.2388=11.65\begin{aligned} D &= \frac{60u}{\pi N} = \frac{60 \times 39.72}{\pi \times 272.73} = 2.781\ \text{m} \\ m &= \frac{D}{d} = \frac{2.781}{0.2388} = 11.65 \end{aligned}

mm lies within 10 to 14, so a single-jet wheel is satisfactory.

6. Specific speed check

Ns=NPH5/4=272.73×109.651677.8=17.8N_s = \frac{N\sqrt{P}}{H^{5/4}} = \frac{272.73 \times 109.65}{1677.8} = 17.8

This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.

7. Number of buckets (Tygun's formula)

z=15+D2d=15+11.652=20.82≈21z = 15 + \frac{D}{2d} = 15 + \frac{11.65}{2} = 20.82 \approx 21

8. Bucket size (usual proportions)

  • Bucket width B≈5d=1.194B \approx 5d = 1.194 m
  • Bucket depth T≈1.2d=0.287T \approx 1.2d = 0.287 m
  • Bucket radial length L≈2.5d=0.597L \approx 2.5d = 0.597 m

Summary of design

ItemValue
Power12.02 MW
Speed272.73 rpm
Number of jets1
Jet diameter dd239 mm
Wheel diameter DD2.78 m
Jet ratio mm11.65
Specific speed NsN_s17.8
Number of buckets21
Bucket width × depth1.19 m × 0.29 m
  • 2080 Asoj · 8 marks

Design a pelton wheel turbine with design discharge of 2 m³/s, overall efficiency of 85% and a net head of 500 m.

Answer

A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio m=D/dm = D/d (10 to 14 for good efficiency), and then sizing the wheel and buckets.

Data: Q=2Q = 2 m³/s, H=500H = 500 m, ηo=0.85\eta_o = 0.85, f=50f = 50 Hz. Assumed from the standard ranges: Cv=0.98C_v = 0.98 (0.97 to 0.99) and speed ratio ϕ=0.46\phi = 0.46 (0.43 to 0.47).

1. Power developed

P=ηoρgQH=0.85×9.81×2×500=8338.5 kWP = \eta_o \rho g Q H = 0.85 \times 9.81 \times 2 \times 500 = 8338.5\ \text{kW}

2. Jet velocity and bucket (peripheral) velocity

2gH=2×9.81×500=99.05 m/sV1=Cv2gH=0.98×99.05=97.06 m/su=ϕ2gH=0.46×99.05=45.56 m/s\begin{aligned} \sqrt{2gH} &= \sqrt{2 \times 9.81 \times 500} = 99.05\ \text{m/s} \\ V_1 &= C_v\sqrt{2gH} = 0.98 \times 99.05 = 97.06\ \text{m/s} \\ u &= \phi\sqrt{2gH} = 0.46 \times 99.05 = 45.56\ \text{m/s} \end{aligned}

3. Jet diameter (single jet)

Q=π4d2V1d=4×2π×97.06=0.1620 m≈162 mm\begin{aligned} Q &= \frac{\pi}{4} d^2 V_1 \\ d &= \sqrt{\frac{4 \times 2}{\pi \times 97.06}} = 0.1620\ \text{m} \approx 162\ \text{mm} \end{aligned}

4. Speed of the wheel

Trial with jet ratio m=12m = 12: D=12d=1.944D = 12d = 1.944 m, so

N=60uπD=60×45.56π×1.944=447.7 rpmN = \frac{60u}{\pi D} = \frac{60 \times 45.56}{\pi \times 1.944} = 447.7\ \text{rpm}

Nearest synchronous speed for 50 Hz: N=120f/p=6000/14=428.57N = 120f/p = 6000/14 = 428.57 rpm (14 poles).

5. Wheel (pitch circle) diameter and jet ratio

D=60uπN=60×45.56π×428.57=2.030 mm=Dd=2.0300.1620=12.54\begin{aligned} D &= \frac{60u}{\pi N} = \frac{60 \times 45.56}{\pi \times 428.57} = 2.030\ \text{m} \\ m &= \frac{D}{d} = \frac{2.030}{0.1620} = 12.54 \end{aligned}

mm lies within 10 to 14, so a single-jet wheel is satisfactory.

6. Specific speed check

Ns=NPH5/4=428.57×91.322364.4=16.6N_s = \frac{N\sqrt{P}}{H^{5/4}} = \frac{428.57 \times 91.32}{2364.4} = 16.6

This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.

7. Number of buckets (Tygun's formula)

z=15+D2d=15+12.542=21.27≈22z = 15 + \frac{D}{2d} = 15 + \frac{12.54}{2} = 21.27 \approx 22

8. Bucket size (usual proportions)

  • Bucket width B≈5d=0.810B \approx 5d = 0.810 m
  • Bucket depth T≈1.2d=0.194T \approx 1.2d = 0.194 m
  • Bucket radial length L≈2.5d=0.405L \approx 2.5d = 0.405 m

Summary of design

ItemValue
Power8.34 MW
Speed428.57 rpm
Number of jets1
Jet diameter dd162 mm
Wheel diameter DD2.03 m
Jet ratio mm12.54
Specific speed NsN_s16.6
Number of buckets22
Bucket width × depth0.81 m × 0.19 m
  • 2080 Chaitra · 8 marks

Design of a Pelton turbine for a hydropower plant having net head of 312.5 m and discharge 5 cumecs. Take efficiency of turbine 85%, frequency 50 Hz and velocity coefficient 0.98.

Answer

A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio m=D/dm = D/d (10 to 14 for good efficiency), and then sizing the wheel and buckets. The given velocity coefficient 0.98 is used for the jet.

Data: Q=5Q = 5 m³/s, H=312.5H = 312.5 m, ηo=0.85\eta_o = 0.85, f=50f = 50 Hz. Assumed from the standard ranges: Cv=0.98C_v = 0.98 (0.97 to 0.99) and speed ratio ϕ=0.46\phi = 0.46 (0.43 to 0.47).

1. Power developed

P=ηoρgQH=0.85×9.81×5×312.5=13028.9 kWP = \eta_o \rho g Q H = 0.85 \times 9.81 \times 5 \times 312.5 = 13028.9\ \text{kW}

2. Jet velocity and bucket (peripheral) velocity

2gH=2×9.81×312.5=78.30 m/sV1=Cv2gH=0.98×78.30=76.74 m/su=ϕ2gH=0.46×78.30=36.02 m/s\begin{aligned} \sqrt{2gH} &= \sqrt{2 \times 9.81 \times 312.5} = 78.30\ \text{m/s} \\ V_1 &= C_v\sqrt{2gH} = 0.98 \times 78.30 = 76.74\ \text{m/s} \\ u &= \phi\sqrt{2gH} = 0.46 \times 78.30 = 36.02\ \text{m/s} \end{aligned}

3. Jet diameter (single jet)

Q=π4d2V1d=4×5π×76.74=0.2880 m≈288 mm\begin{aligned} Q &= \frac{\pi}{4} d^2 V_1 \\ d &= \sqrt{\frac{4 \times 5}{\pi \times 76.74}} = 0.2880\ \text{m} \approx 288\ \text{mm} \end{aligned}

4. Speed of the wheel

Trial with jet ratio m=12m = 12: D=12d=3.456D = 12d = 3.456 m, so

N=60uπD=60×36.02π×3.456=199.0 rpmN = \frac{60u}{\pi D} = \frac{60 \times 36.02}{\pi \times 3.456} = 199.0\ \text{rpm}

Nearest synchronous speed for 50 Hz: N=120f/p=6000/30=200N = 120f/p = 6000/30 = 200 rpm (30 poles).

5. Wheel (pitch circle) diameter and jet ratio

D=60uπN=60×36.02π×200=3.440 mm=Dd=3.4400.2880=11.94\begin{aligned} D &= \frac{60u}{\pi N} = \frac{60 \times 36.02}{\pi \times 200} = 3.440\ \text{m} \\ m &= \frac{D}{d} = \frac{3.440}{0.2880} = 11.94 \end{aligned}

mm lies within 10 to 14, so a single-jet wheel is satisfactory.

6. Specific speed check

Ns=NPH5/4=200×114.141313.9=17.4N_s = \frac{N\sqrt{P}}{H^{5/4}} = \frac{200 \times 114.14}{1313.9} = 17.4

This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.

7. Number of buckets (Tygun's formula)

z=15+D2d=15+11.942=20.97≈21z = 15 + \frac{D}{2d} = 15 + \frac{11.94}{2} = 20.97 \approx 21

8. Bucket size (usual proportions)

  • Bucket width B≈5d=1.440B \approx 5d = 1.440 m
  • Bucket depth T≈1.2d=0.346T \approx 1.2d = 0.346 m
  • Bucket radial length L≈2.5d=0.720L \approx 2.5d = 0.720 m

Summary of design

ItemValue
Power13.03 MW
Speed200 rpm
Number of jets1
Jet diameter dd288 mm
Wheel diameter DD3.44 m
Jet ratio mm11.94
Specific speed NsN_s17.4
Number of buckets21
Bucket width × depth1.44 m × 0.35 m
  • 2078 Chaitra · 8 marks

Design a pelton wheel turbine for a hydro-electric plant having a net head of 310 m, design discharge of 5 m³/s and 86% efficiency of the turbine.

Answer

A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio m=D/dm = D/d (10 to 14 for good efficiency), and then sizing the wheel and buckets.

Data: Q=5Q = 5 m³/s, H=310H = 310 m, ηo=0.86\eta_o = 0.86, f=50f = 50 Hz. Assumed from the standard ranges: Cv=0.98C_v = 0.98 (0.97 to 0.99) and speed ratio ϕ=0.46\phi = 0.46 (0.43 to 0.47).

1. Power developed

P=ηoρgQH=0.86×9.81×5×310=13076.7 kWP = \eta_o \rho g Q H = 0.86 \times 9.81 \times 5 \times 310 = 13076.7\ \text{kW}

2. Jet velocity and bucket (peripheral) velocity

2gH=2×9.81×310=77.99 m/sV1=Cv2gH=0.98×77.99=76.43 m/su=ϕ2gH=0.46×77.99=35.87 m/s\begin{aligned} \sqrt{2gH} &= \sqrt{2 \times 9.81 \times 310} = 77.99\ \text{m/s} \\ V_1 &= C_v\sqrt{2gH} = 0.98 \times 77.99 = 76.43\ \text{m/s} \\ u &= \phi\sqrt{2gH} = 0.46 \times 77.99 = 35.87\ \text{m/s} \end{aligned}

3. Jet diameter (single jet)

Q=π4d2V1d=4×5π×76.43=0.2886 m≈289 mm\begin{aligned} Q &= \frac{\pi}{4} d^2 V_1 \\ d &= \sqrt{\frac{4 \times 5}{\pi \times 76.43}} = 0.2886\ \text{m} \approx 289\ \text{mm} \end{aligned}

4. Speed of the wheel

Trial with jet ratio m=12m = 12: D=12d=3.463D = 12d = 3.463 m, so

N=60uπD=60×35.87π×3.463=197.8 rpmN = \frac{60u}{\pi D} = \frac{60 \times 35.87}{\pi \times 3.463} = 197.8\ \text{rpm}

Nearest synchronous speed for 50 Hz: N=120f/p=6000/30=200N = 120f/p = 6000/30 = 200 rpm (30 poles).

5. Wheel (pitch circle) diameter and jet ratio

D=60uπN=60×35.87π×200=3.426 mm=Dd=3.4260.2886=11.87\begin{aligned} D &= \frac{60u}{\pi N} = \frac{60 \times 35.87}{\pi \times 200} = 3.426\ \text{m} \\ m &= \frac{D}{d} = \frac{3.426}{0.2886} = 11.87 \end{aligned}

mm lies within 10 to 14, so a single-jet wheel is satisfactory.

6. Specific speed check

Ns=NPH5/4=200×114.351300.8=17.6N_s = \frac{N\sqrt{P}}{H^{5/4}} = \frac{200 \times 114.35}{1300.8} = 17.6

This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.

7. Number of buckets (Tygun's formula)

z=15+D2d=15+11.872=20.93≈21z = 15 + \frac{D}{2d} = 15 + \frac{11.87}{2} = 20.93 \approx 21

8. Bucket size (usual proportions)

  • Bucket width B≈5d=1.443B \approx 5d = 1.443 m
  • Bucket depth T≈1.2d=0.346T \approx 1.2d = 0.346 m
  • Bucket radial length L≈2.5d=0.722L \approx 2.5d = 0.722 m

Summary of design

ItemValue
Power13.08 MW
Speed200 rpm
Number of jets1
Jet diameter dd289 mm
Wheel diameter DD3.43 m
Jet ratio mm11.87
Specific speed NsN_s17.6
Number of buckets21
Bucket width × depth1.44 m × 0.35 m
  • 2071 Magh · 9 marks

Design a Pelton turbine with the following data: Design discharge = 2 m³/s, Net head = 605 m, Overall efficiency = 87%, Specific speed = 100. Assume the ratios and coefficients from their standard range.

Answer

A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio m=D/dm = D/d (10 to 14 for good efficiency), and then sizing the wheel and buckets. The specific speed given in the data is checked first.

Data: Q=2Q = 2 m³/s, H=605H = 605 m, ηo=0.87\eta_o = 0.87, f=50f = 50 Hz. Assumed from the standard ranges: Cv=0.98C_v = 0.98 (0.97 to 0.99) and speed ratio ϕ=0.46\phi = 0.46 (0.43 to 0.47).

1. Power developed

P=ηoρgQH=0.87×9.81×2×605=10327.0 kWP = \eta_o \rho g Q H = 0.87 \times 9.81 \times 2 \times 605 = 10327.0\ \text{kW}

2. Jet velocity and bucket (peripheral) velocity

2gH=2×9.81×605=108.95 m/sV1=Cv2gH=0.98×108.95=106.77 m/su=ϕ2gH=0.46×108.95=50.12 m/s\begin{aligned} \sqrt{2gH} &= \sqrt{2 \times 9.81 \times 605} = 108.95\ \text{m/s} \\ V_1 &= C_v\sqrt{2gH} = 0.98 \times 108.95 = 106.77\ \text{m/s} \\ u &= \phi\sqrt{2gH} = 0.46 \times 108.95 = 50.12\ \text{m/s} \end{aligned}

3. Jet diameter (single jet)

Q=π4d2V1d=4×2π×106.77=0.1544 m≈154 mm\begin{aligned} Q &= \frac{\pi}{4} d^2 V_1 \\ d &= \sqrt{\frac{4 \times 2}{\pi \times 106.77}} = 0.1544\ \text{m} \approx 154\ \text{mm} \end{aligned}

4. Speed of the wheel

Trial with jet ratio m=12m = 12: D=12d=1.853D = 12d = 1.853 m, so

N=60uπD=60×50.12π×1.853=516.5 rpmN = \frac{60u}{\pi D} = \frac{60 \times 50.12}{\pi \times 1.853} = 516.5\ \text{rpm}

Nearest synchronous speed for 50 Hz: N=120f/p=6000/12=500N = 120f/p = 6000/12 = 500 rpm (12 poles).

Use of the given Ns=100N_s = 100: if the speed is taken from the given specific speed,

N=NsH5/4P=100×3000.5101.62=2953 rpm≈3000 rpmN = \frac{N_s H^{5/4}}{\sqrt{P}} = \frac{100 \times 3000.5}{101.62} = 2953\ \text{rpm} \approx 3000\ \text{rpm}

which gives D=60u/(πN)=0.319D = 60u/(\pi N) = 0.319 m and a jet ratio m=D/d=2.07m = D/d = 2.07, far below the minimum of about 10. A single jet Pelton has NsN_s of only about 8.5 to 30; even 6 jets raise this only by 6\sqrt{6} (to about 70). Reaching 100 would need about (100/16.9)2≈35(100/16.9)^2 \approx 35 jets, which is impossible. So Ns=100N_s = 100 cannot be met by a Pelton wheel at this head; the design below uses the practical speed of 500 rpm and the standard proportions, and the actual NsN_s is reported.

5. Wheel (pitch circle) diameter and jet ratio

D=60uπN=60×50.12π×500=1.914 mm=Dd=1.9140.1544=12.40\begin{aligned} D &= \frac{60u}{\pi N} = \frac{60 \times 50.12}{\pi \times 500} = 1.914\ \text{m} \\ m &= \frac{D}{d} = \frac{1.914}{0.1544} = 12.40 \end{aligned}

mm lies within 10 to 14, so a single-jet wheel is satisfactory.

6. Specific speed check

Ns=NPH5/4=500×101.623000.5=16.9N_s = \frac{N\sqrt{P}}{H^{5/4}} = \frac{500 \times 101.62}{3000.5} = 16.9

This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.

7. Number of buckets (Tygun's formula)

z=15+D2d=15+12.402=21.20≈22z = 15 + \frac{D}{2d} = 15 + \frac{12.40}{2} = 21.20 \approx 22

8. Bucket size (usual proportions)

  • Bucket width B≈5d=0.772B \approx 5d = 0.772 m
  • Bucket depth T≈1.2d=0.185T \approx 1.2d = 0.185 m
  • Bucket radial length L≈2.5d=0.386L \approx 2.5d = 0.386 m

Summary of design

ItemValue
Power10.33 MW
Speed500 rpm
Number of jets1
Jet diameter dd154 mm
Wheel diameter DD1.91 m
Jet ratio mm12.40
Specific speed NsN_s16.9
Number of buckets22
Bucket width × depth0.77 m × 0.19 m
  • 2070 Magh · 8 marks

Design a pelton turbine with following data: Overall efficiency = 87%, Discharge (Qd) = 1.8 m³/s, Net head (H) = 605 m.

Answer

A Pelton wheel is designed by finding the jet velocity and jet diameter, choosing a synchronous speed that gives a suitable jet ratio m=D/dm = D/d (10 to 14 for good efficiency), and then sizing the wheel and buckets. Of the two nearest synchronous speeds (500 and 600 rpm), 500 rpm is chosen because it gives a jet ratio nearer 12.

Data: Q=1.8Q = 1.8 m³/s, H=605H = 605 m, ηo=0.87\eta_o = 0.87, f=50f = 50 Hz. Assumed from the standard ranges: Cv=0.98C_v = 0.98 (0.97 to 0.99) and speed ratio ϕ=0.46\phi = 0.46 (0.43 to 0.47).

1. Power developed

P=ηoρgQH=0.87×9.81×1.8×605=9294.3 kWP = \eta_o \rho g Q H = 0.87 \times 9.81 \times 1.8 \times 605 = 9294.3\ \text{kW}

2. Jet velocity and bucket (peripheral) velocity

2gH=2×9.81×605=108.95 m/sV1=Cv2gH=0.98×108.95=106.77 m/su=ϕ2gH=0.46×108.95=50.12 m/s\begin{aligned} \sqrt{2gH} &= \sqrt{2 \times 9.81 \times 605} = 108.95\ \text{m/s} \\ V_1 &= C_v\sqrt{2gH} = 0.98 \times 108.95 = 106.77\ \text{m/s} \\ u &= \phi\sqrt{2gH} = 0.46 \times 108.95 = 50.12\ \text{m/s} \end{aligned}

3. Jet diameter (single jet)

Q=π4d2V1d=4×1.8π×106.77=0.1465 m≈147 mm\begin{aligned} Q &= \frac{\pi}{4} d^2 V_1 \\ d &= \sqrt{\frac{4 \times 1.8}{\pi \times 106.77}} = 0.1465\ \text{m} \approx 147\ \text{mm} \end{aligned}

4. Speed of the wheel

Trial with jet ratio m=12m = 12: D=12d=1.758D = 12d = 1.758 m, so

N=60uπD=60×50.12π×1.758=544.4 rpmN = \frac{60u}{\pi D} = \frac{60 \times 50.12}{\pi \times 1.758} = 544.4\ \text{rpm}

Nearest synchronous speed for 50 Hz: N=120f/p=6000/12=500N = 120f/p = 6000/12 = 500 rpm (12 poles).

5. Wheel (pitch circle) diameter and jet ratio

D=60uπN=60×50.12π×500=1.914 mm=Dd=1.9140.1465=13.07\begin{aligned} D &= \frac{60u}{\pi N} = \frac{60 \times 50.12}{\pi \times 500} = 1.914\ \text{m} \\ m &= \frac{D}{d} = \frac{1.914}{0.1465} = 13.07 \end{aligned}

mm lies within 10 to 14, so a single-jet wheel is satisfactory.

6. Specific speed check

Ns=NPH5/4=500×96.413000.5=16.1N_s = \frac{N\sqrt{P}}{H^{5/4}} = \frac{500 \times 96.41}{3000.5} = 16.1

This is within the single-jet Pelton range (about 8.5 to 30), so the Pelton wheel is the correct choice.

7. Number of buckets (Tygun's formula)

z=15+D2d=15+13.072=21.53≈22z = 15 + \frac{D}{2d} = 15 + \frac{13.07}{2} = 21.53 \approx 22

8. Bucket size (usual proportions)

  • Bucket width B≈5d=0.733B \approx 5d = 0.733 m
  • Bucket depth T≈1.2d=0.176T \approx 1.2d = 0.176 m
  • Bucket radial length L≈2.5d=0.366L \approx 2.5d = 0.366 m

Summary of design

ItemValue
Power9.29 MW
Speed500 rpm
Number of jets1
Jet diameter dd147 mm
Wheel diameter DD1.91 m
Jet ratio mm13.07
Specific speed NsN_s16.1
Number of buckets22
Bucket width × depth0.73 m × 0.18 m
  • 2077 Chaitra · 5 marks

Discuss working principle of centrifugal and reciprocating pumps.

Answer

Pumps convert mechanical energy into pressure energy of a liquid. A centrifugal pump does this by a rotating impeller (rotodynamic action); a reciprocating pump does it by a piston moving to and fro in a cylinder (positive displacement).

Centrifugal pump

        delivery pipe
             ^
             |
     +-------+-------+
    /   volute casing \
   |    +---------+    |
   |    | impeller|<---- shaft (motor)
   |    +----^----+    |
    \        |        /
     +-------+-------+
             |  eye
        suction pipe
             |
        foot valve + strainer
  1. Priming: the casing and suction pipe are first filled with liquid so that no air remains (air cannot create enough suction).
  2. The motor rotates the impeller. The liquid in the impeller is forced outward by centrifugal force, which creates a low pressure at the eye (centre).
  3. Atmospheric pressure on the sump surface pushes liquid up the suction pipe into the eye.
  4. The vanes give the liquid high velocity and pressure. In the volute casing the area increases gradually, so kinetic energy is changed into pressure energy.
  5. The liquid leaves through the delivery pipe at high pressure. Flow is continuous and smooth.

The head developed is the forced-vortex rise ω2r22−ω2r122g\frac{\omega^2 r_2^2 - \omega^2 r_1^2}{2g}, so a centrifugal pump needs a certain minimum speed to start delivering (minimum starting speed).

Reciprocating pump

   delivery valve      suction valve
        |                  |
   +----+------------------+----+
   |  cylinder  <==piston==>    |---- crank & connecting rod
   +----------------------------+
  1. A crank driven by a motor moves the piston to and fro through a connecting rod.
  2. Suction stroke: the piston moves outward, the cylinder volume rises and pressure falls. The suction valve opens and liquid enters; the delivery valve stays closed.
  3. Delivery stroke: the piston moves inward and pushes the liquid out. Pressure rises, the suction valve closes and the delivery valve opens.
  4. Discharge per revolution (single acting) is Q=ALN60Q = \frac{ALN}{60}, where AA is piston area, LL stroke length and NN rpm. Flow is pulsating; air vessels are fitted to smooth it.

Use: centrifugal pumps suit large discharge at low to medium head (water supply, irrigation, dewatering of powerhouses); reciprocating pumps suit small discharge at high head (boiler feed, hydraulic testing).

  • 2079 Chaitra · 5 marks

Differentiate between Centrifugal and Reciprocating pumps.

Answer

A centrifugal pump is a rotodynamic pump that raises the pressure of a liquid by the centrifugal action of a rotating impeller. A reciprocating pump is a positive-displacement pump in which a piston or plunger moving to and fro in a cylinder sucks in and pushes out a fixed volume of liquid per stroke.

BasisCentrifugal pumpReciprocating pump
Working principleCentrifugal force from a rotating impellerPositive displacement by a piston
DischargeLarge, continuous and smoothSmall, pulsating (air vessels needed)
HeadLow to mediumHigh
PrimingRequired before startingNot required (self-priming)
SpeedHigh; can be coupled directly to a motorLow; needs crank and gearing
Size and weight for same outputSmall, compact, lightLarge and heavy
Parts and maintenanceFew moving parts, easy maintenanceMany parts (valves, piston rings), more wear
EfficiencyLower (about 60–80%)Higher (about 85–90%) at its design point
Liquid handledCan handle dirty, sandy or viscous liquidsOnly clean liquids (valves get damaged)
Effect of closed delivery valvePressure rises only to shut-off head; safe for a short timePressure rises dangerously; needs a relief valve
Initial costLowHigh
UsesWater supply, irrigation, powerhouse drainageBoiler feed, hydraulic presses, small high-head duties

Example: a municipal water supply pumping 100 L/s against 40 m uses a centrifugal pump, while a boiler feed of 1 L/s against 300 m uses a reciprocating (plunger) pump.

In short, centrifugal pumps are preferred for large flows at moderate heads because they are cheap, compact and smooth running, while reciprocating pumps are used where a small flow is needed at a very high pressure.

Questions from Old Question Collection (CE 660) (IOE BEL CE 660 exam papers from 2070 Bhadra to 2082 Chaitra (18 papers)). Answers are written for this site; check them against your class notes.

Chapter titles and hours from the IOE syllabus ↗