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Continuous flushing settling basin, 95% efficiency

Short answer

With 60 m³/s plus 10% continuous flushing (66 m³/s), trapping >0.15 mm at 95% efficiency, v=0.17 m/s, depth 6 m. Three chambers each 22 m wide; turbulence length 176 m, Velikanov with buoyancy 223 m, adopt 225 m. Dimensions: 3 chambers 22 m × 225 m × 6 m.

Find out the dimension of a continuous flushing settling basin for a high head project in a Himalayan river which utilizes a discharge of 60 m³/s and head of 300 m; the sediment particles larger than 0.15 mm have to be trapped with efficiency 95% in the basin. Consider the effect of turbulence and check the length of the basin using Velikanov's relation for the density of the silty water of 1.105 ton/m³. Draw plan and section of the basin showing major components.

Given: design discharge Q=60.0Q=60.0 m³/s and gross head 300 m; particles of size d≥0.15d\ge 0.15 mm to be trapped, fall velocity w=1.50w=1.50 cm/s =0.0150=0.0150 m/s (assumed for 0.15 mm sand, as in similar designs). The basin has continuous flushing, so 10% extra flow (6 m³/s) is added. The required trap efficiency is 95% for particles larger than 0.15 mm, and the effect of turbulence is included. The length is checked by Velikanov's relation with λ=1.5\lambda=1.5 (assumed) and silty water of density 1.105 t/m³.

Flushing water of 10% is added for continuous flushing, so the design flow of the basin is Q′=60.0+6.0=66.0Q'=60.0+6.0=66.0 m³/s.

Step 1: Horizontal velocity (Camp)

For 0.1<d<10.1<d<1 mm, v=adv=a\sqrt d with a=44a=44 (v in cm/s, d in mm):

v=440.15=17.04 cm/s=0.1704 m/sv=44\sqrt{0.15}=17.04\ \text{cm/s}=0.1704\ \text{m/s}

This is within the usual 0.1-0.4 m/s range, so deposited sediment is not re-suspended.

Step 2: Cross-section and width

Assume a flow depth H=6.0H=6.0 m in the settling zone (sediment storage is extra).

B=Q′vH=66.00.1704×6.0=64.55 mB=\frac{Q'}{vH}=\frac{66.0}{0.1704\times6.0}=64.55\ \text{m}

Provide n=3n=3 chambers, so that one can be taken out for inspection while the others work: b=B/n=21.52b=B/n=21.52 m each, adopt 22.0 m.

Step 3: Length without turbulence

L0=vHw=0.1704×6.00.0150=68.2 mL_0=\frac{vH}{w}=\frac{0.1704\times6.0}{0.0150}=68.2\ \text{m}

Step 4: Effect of turbulence

Turbulence reduces the effective fall velocity: w′=w−αw'=w-\alpha, with α=0.132 v/H\alpha=0.132\,v/\sqrt{H}.

α=0.132×0.17046.0=0.0092 m/sw′=0.0150−0.0092=0.0058 m/sL=vHw′=0.1704×6.00.0058=175.8 m\begin{aligned} \alpha&=\frac{0.132\times0.1704}{\sqrt{6.0}}=0.0092\ \text{m/s}\\ w'&=0.0150-0.0092=0.0058\ \text{m/s}\\ L&=\frac{vH}{w'}=\frac{0.1704\times6.0}{0.0058}=175.8\ \text{m} \end{aligned}

Step 5: Check by Velikanov's method

The silty water has a density of 1.105 t/m³ (sediment 2.65 t/m³). This reduces the effective fall velocity by the buoyancy ratio 2.65−1.1052.65−1=0.936\frac{2.65-1.105}{2.65-1}=0.936, so ws=1.405w_s=1.405 cm/s.

LV=λ2v2(H−0.2)27.51 ws2=1.52×0.17042×(6.0−0.2)27.51×0.014052=223.2 mL_V=\frac{\lambda^2v^2(\sqrt H-0.2)^2}{7.51\,w_s^2}=\frac{1.5^2\times0.1704^2\times(\sqrt{6.0}-0.2)^2}{7.51\times0.01405^2}=223.2\ \text{m}

The Velikanov length (223.2 m) is 27% greater than the turbulence length (175.8 m). The larger of the two is adopted and rounded up to 225 m.

Adopted dimensions

ItemValue
Flow velocity vv0.170 m/s
Settling depth HH6.0 m (plus about 1.0 m for the flushing hoppers)
Number of chambers3
Width of each chamber22.0 m
Length of settling zone225 m
Length/width ratio10.2
Inlet transitiongradual, with guide vanes (side slope not steeper than about 1:5)

Total volume of water in the basin ≈89100\approx 89100 m³.

PLAN (continuous flushing outlets along each chamber)
          inlet        settling chambers      outlet
 canal   transition  +=================+   transition
 =====>  \         / |  chamber 1      | \         /===> to
         /  guide  \ +-----------------+ /  weir   \    headrace
 =====>  \  vanes  / |  chamber 2      | \         /
         /         \ +-----------------+ /         \
                     |  chamber 3      |
                     +=================+
  trash-                  |  |  |  flushing conduits (2 m3/s each)
  rack                    v  v  v  --> flushing channel --> river
LONGITUDINAL SECTION
 inlet          settling zone (depth H)      outlet
 ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~  WL
 \    --->   --->   --->   --->   --->   --->  |
  \  ______________________________________   | weir
   \/ \/ \/ \/ \/ \/ hoppers with bottom outlets \__|__ to headrace
   ==== flushing conduit (continuous flow) ====> river

Flushing arrangement: the floor of each chamber is formed into longitudinal hoppers with a slot or a row of openings at the bottom leading to a flushing conduit below. About 2 m³/s per chamber (6 m³/s in total) is drawn off continuously through these openings and carries the settled sediment back to the river, so the chambers do not have to be taken out of service for flushing. A gate on each flushing conduit controls the flushing flow, and inlet gates allow one chamber to be isolated and emptied for inspection while the other two keep supplying the plant.

The adopted length is greater than the Velikanov length, so more than 95% of the particles coarser than 0.15 mm are expected to be trapped.

Answer: 3 chambers, each about 22.0 m wide x 225 m long x 6.0 m deep (settling zone), with v=0.170v=0.170 m/s and 6 m³/s of continuous flushing water.

✓ Answer checked by Claude Opus 5.5 (high effort)

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