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Francis design (90 m, 60 m³/s, 94%)

Short answer

Use 2 units of 24.9 MW; specific speed about 131, speed 230.8 rpm, runner diameter about 2.43 m; setting height is at most about 3.35 m above tailwater.

A hydropower plant has a design discharge of 60 m³/s and net head of 90 m. Design a Francis turbine for this power plant (number of turbines, specific speed, diameter and setting of turbine). Take turbine efficiency 94%.

Step 1: Power and units

P=ηγQH=0.94×9.81×60×90=49,796 kWP = \eta\gamma Q H = 0.94 \times 9.81 \times 60 \times 90 = 49{,}796\ \text{kW}

Number of units: a single 50 MW unit would need a large runner (3.6 m) and shaft. Adopt 2 units, each Q=30Q = 30 m³/s and Pu=24,898P_u = 24{,}898 kW (gives easier transport, maintenance and part-load operation).

Step 2: Specific speed and rated speed

For Francis turbines (metric units, kW, m, rpm) the empirical relation of Schweiger and Gregory is

Ns=3763H0.854+49.4=130.1N_s = \frac{3763}{H^{0.854}} + 49.4 = 130.1 N=NsH5/4Pu=228.5 rpmN = \frac{N_s H^{5/4}}{\sqrt{P_u}} = 228.5\ \text{rpm}

Synchronous speed at 50 Hz: N=6000/pN = 6000/p. Adopt p=26p = 26 poles, N=230.8N = 230.8 rpm. Actual specific speed:

Ns=NPuH5/4=131.4N_s = \frac{N\sqrt{P_u}}{H^{5/4}} = 131.4

Step 3: Runner diameter

Peripheral speed u=Ku2gHu = K_u\sqrt{2gH} with Ku=0.7K_u = 0.7 (range 0.6 to 0.9):

u=0.72×9.81×90=29.41 m/s,D=60uπN=60×29.41π×230.8=2.43 mu = 0.7\sqrt{2 \times 9.81 \times 90} = 29.41\ \text{m/s}, \qquad D = \frac{60u}{\pi N} = \frac{60 \times 29.41}{\pi \times 230.8} = 2.43\ \text{m}

Step 4: Setting (Thoma cavitation coefficient)

σc=0.0432(Ns100)2=0.0745\sigma_c = 0.0432\left(\frac{N_s}{100}\right)^2 = 0.0745

Sea-level site assumed: Hatm=10.3H_{atm} = 10.3 m, Hv=0.24H_v = 0.24 m.

Hs=Hatm−Hv−σcH=10.3−0.24−0.0745×90=3.35 mH_s = H_{atm} - H_v - \sigma_c H = 10.3 - 0.24 - 0.0745 \times 90 = 3.35\ \text{m}

This is the highest permissible level of the runner outlet above tailwater; in practice set lower (safety margin 1 to 2 m, and reduce HatmH_{atm} by about 1 m per 900 m of site elevation).

Answer: 2 units of 24.9 MW; Ns≈131N_s \approx 131; N=230.8N = 230.8 rpm; D≈2.43D \approx 2.43 m; setting Hs≤3.35H_s \le 3.35 m above tailwater level.

✓ Answer checked by Claude Opus 5.5 (high effort)

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