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Design: 330 m head plant, 132 kV

Short answer

Design discharge Q45% minus 10% riparian release gives 9.365 m³/s, net head 313.5 m. Generator output is 25.144 MW. Two units of 12.6 MW each, with 15 MVA, 11 kV generators. Select 4-jet Pelton turbines at 428.6 rpm. Use unit generator-transformer scheme with GCB.

A typical hydropower plant has the following details:

MonthDischarge (m³/s)Flow durationDischarge (m³/s)
January5.62Qmax (Q0)210.00 m³/s
February4.80Q25%24.23 m³/s
March4.55Q45%9.82 m³/s
April4.8Q65%4.7 m³/s
May5.90Q85%3.1 m³/s
June12.70Q95%2.17 m³/s
July42.98Qmin0.64 m³/s
August100.26
September64.23
October24.00
November10.37
December6.80
Turbine typeHead range (m)
Kaplan2 < H < 40
Francis10 < H < 350
Pelton50 < H < 1300
ParameterValue
Gross head330 m
Turbine efficiency90%
Generator efficiency97%
Transformer efficiency99%
Head loss5%
Riparian release10%
Generator sub-transient reactance21%
Transformer reactance9.15%
Transmission line inductance0.95 mH/km
Transmission line length20 km
Transmission voltage level132 kV
Generator voltage level11 kV

Design a power plant so to obtain following parameters: (i) Electrical power output or installed capacity taking design discharge as Q45%. [3] (ii) Select numbers of units [3] (iii) Select the type of turbine [3] (iv) Show appropriate generator transformer scheme. [3] (v) Draw single line diagram showing number of units, generator, power transformer, station transformer and diesel generator for black start. [4] (vi) Calculate the rating of the transmission line side circuit breaker (HVCB) to be used in your design. [4]

Assumptions: riparian release = 10% of the driest monthly mean flow; net head = gross head minus 5% loss; ρg=9.81\rho g = 9.81 kN/m³; generator power factor 0.85; base = 100 MVA. For fault levels the grid is taken as a source of 2,000 MVA at the 132 kV grid substation at the far end of the line (an assumed typical value, since grid data is not given). The line is taken as a single circuit (not stated).

(i) Installed capacity at Q45%Q_{45\%}

Driest month = March (4.55 m³/s), so riparian release Qr=0.1×4.55=0.455Q_r = 0.1 \times 4.55 = 0.455 m³/s.

Qd=Q45%−Qr=9.82−0.455=9.365 m3/sHn=Hg(1−0.05)=330−16.50=313.50 mPhyd=ρgQdHn=9.81×9.365×313.50=28.801 MWPshaft=ηtPhyd=0.9×28.801=25.921 MWPgen=ηgPshaft=0.97×25.921=25.144 MWPout=ηtrPgen=0.99×25.144=24.892 MW\begin{aligned} Q_d &= Q_{45\%} - Q_r = 9.82 - 0.455 = 9.365\ \text{m}^3/\text{s} \\ H_n &= H_g(1 - 0.05) = 330 - 16.50 = 313.50\ \text{m} \\ P_{hyd} &= \rho g Q_d H_n = 9.81 \times 9.365 \times 313.50 = 28.801\ \text{MW} \\ P_{shaft} &= \eta_t P_{hyd} = 0.9 \times 28.801 = 25.921\ \text{MW} \\ P_{gen} &= \eta_g P_{shaft} = 0.97 \times 25.921 = 25.144\ \text{MW} \\ P_{out} &= \eta_{tr} P_{gen} = 0.99 \times 25.144 = 24.892\ \text{MW} \end{aligned}

Answer: generator output = 25.144 MW; power delivered to the 132 kV bus = 24.892 MW.

(ii) Number of units

  • Choose 2 units. With a run-of-river flow that falls well below the design flow in the dry months, one unit can run near full load on half the design flow, so efficiency stays high in winter.
  • One unit can be maintained while the other runs, and two units keep the number of machines (and cost) low for a plant of this size.
  • Per unit: Q=9.365/2=4.683Q = 9.365/2 = 4.683 m³/s, generator output =25.144/2=12.572= 25.144/2 = 12.572 MW → rate each unit at 12.6 MW.
  • Generator rating: S=12.6/0.85=14.82S = 12.6/0.85 = 14.82 MVA → 15 MVA, 11 kV, 0.85 pf, 50 Hz.
  • Step-up transformer, one per unit: 16 MVA, 11/132 kV, YNd11 (next standard size above 15 MVA).

Answer: installed capacity = 2 × 12.6 MW = 25.2 MW.

(iii) Type of turbine

Hn=313.50H_n = 313.50 m lies in the Francis (10–350 m) and Pelton (50–1300 m) ranges, so the specific speed decides.

Shaft power per unit P=25.921/2=12960.7P = 25.921/2 = 12960.7 kW. With N=120f/pN = 120f/p (synchronous speeds) and Ns=NP/Hn5/4N_s = N\sqrt{P}/H_n^{5/4}, where Hn5/4=1319.2H_n^{5/4} = 1319.2:

NN (rpm)PolesNsN_s (metric, kW)
1000686.3
750864.7
6001051.8
5001243.2
428.61437.0
3751632.4
333.31828.8

Usual ranges: Pelton about 10–30 per jet (multi-jet Ns=Ns,jetzN_s = N_{s,jet}\sqrt{z}), Francis about 60–300, Kaplan 300–1000.

Choose N=428.6N = 428.6 rpm (14 poles): Ns=37.0N_s = 37.0. With 4 jets, Ns,jet=37.0/4=18.5N_{s,jet} = 37.0/\sqrt{4} = 18.5, inside the Pelton range.

Check of jet ratio: jet velocity Vj=0.982gHn=76.9V_j = 0.98\sqrt{2gH_n} = 76.9 m/s; bucket speed u=0.46Vju = 0.46V_j; runner diameter D=60u/(πN)=1.58D = 60u/(\pi N) = 1.58 m; jet diameter d=4(Q/z)/(πVj)=0.139d = \sqrt{4(Q/z)/(\pi V_j)} = 0.139 m; D/d=11.3>10D/d = 11.3 > 10, acceptable.

A Francis at 1000 rpm (Ns=86.3N_s = 86.3) is also possible, but the Pelton is preferred because (i) its efficiency stays nearly flat from about 20% to 100% load (jets can be switched off), which suits a run-of-river plant whose flow falls far below the design flow in the dry season, and (ii) it tolerates the heavy sediment of Himalayan rivers better, and worn buckets and needles are easier to repair.

Answer: 2 × vertical-axis 4-jet Pelton turbines, 428.6 rpm, about 12.96 MW each.

(iv) Generator–transformer scheme

Choose the unit scheme (one generator connected to its own step-up transformer, with a generator circuit breaker between them).

PointUnit scheme (chosen)Common bus / group scheme
Fault level at 11 kVLow (one machine only)High (all machines in parallel)
Effect of a transformer faultOnly one unit lostWhole plant may trip
Maintenance outageOne unit at a timeCommon transformer outage stops all
11 kV switchgearOnly GCB and short leadsLarge 11 kV bus and breakers
Losses / efficiencyNo 11 kV bus lossesMore 11 kV copper losses
CostMore transformersFewer, larger transformers

Reasons: the units are large (15 MVA each, about 787 A at 11 kV), the transmission voltage is 132 kV, and the unit scheme keeps the 11 kV fault level and generator-voltage switchgear small. The GCB lets the unit be synchronised and tripped at 11 kV while the station transformer, tapped between the GCB and the step-up transformer, stays fed from the grid (back-feed) when the unit is stopped.

(v) Single line diagram

 Line to grid  (132 kV, 20 km)
    |
  [CB]
    |
 ===+====+================+=== 132 kV bus
         |                |
       [CB]             [CB]
         |                |
       (T1)             (T2)
         |                |
  ST1 ---+                +--- ST2
         |                |
       [GCB]            [GCB]
         |                |
       (G1)             (G2)
         |                |
       [NGT]            [NGT]

 ST1, ST2 (11/0.4 kV)
    |               |
 ===+====[BS]=======+=== 0.4 kV aux bus
              |
            [ACB]
              |
            (DG)  diesel set, black start
ItemRating
Generators G1–G215 MVA, 11 kV, 0.85 pf, 428.6 rpm, Xd′′X''_d = 21%
Step-up transformers T1–T216 MVA each, 11/132 kV, YNd11, XX = 9.15%
Station transformer ST1, ST2400 kVA, 11/0.4 kV, Dyn11, 4.5% (aux load about 1.5% of capacity)
Diesel generator DG250 kVA, 0.4 kV (essential auxiliaries for black start)
Line132 kV, single circuit, 20 km to grid substation
NGTneutral grounding transformer with secondary resistor (high-resistance earthing)
132 kV busdouble main bus with bus coupler (drawn as one line)

BS = bus section breaker, GCB = generator circuit breaker, ACB = air circuit breaker. Black start: with the grid dead, the DG energises the 0.4 kV auxiliary bus (governor oil pumps, cooling water, excitation field flashing, lighting and battery chargers), one unit is started and runs in island mode, and it then energises the step-up transformer and the line.

Bus bar used in the SLD

  • 132 kV switchyard: double main bus bar with a bus coupler. Each bay (transformer or line) can be put on either bus, so one bus can be maintained without shutting down the plant and a bus fault affects only the circuits on that bus. This is the NEA practice at 132 kV and above.
  • 11 kV: no common bus (unit scheme); each generator connects to its transformer through the GCB.

(vi) Rating of the transmission line side circuit breaker (HVCB)

Per-unit reactances on 100 MVA base:

xg=0.21×10015=1.4000 pu,xt=0.0915×10016=0.5719 puXL=2πfLl=2π×50×0.95×10−3×20=5.969 Ωxl=XL×1001322=5.969174.24=0.0343 pu,xgrid=1002000=0.0500 puxgrid path=0.0500+0.0343=0.0843 pu\begin{aligned} x_g &= 0.21 \times \frac{100}{15} = 1.4000\ \text{pu}, \quad x_t = 0.0915 \times \frac{100}{16} = 0.5719\ \text{pu} \\ X_L &= 2\pi f L l = 2\pi \times 50 \times 0.95\times10^{-3} \times 20 = 5.969\ \Omega \\ x_l &= \frac{X_L \times 100}{132^2} = \frac{5.969}{174.24} = 0.0343\ \text{pu}, \quad x_{grid} = \frac{100}{2000} = 0.0500\ \text{pu} \\ x_{grid\ path} &= 0.0500 + 0.0343 = 0.0843\ \text{pu} \end{aligned}

For a fault on the 132 kV bus, the plant and the grid feed in parallel:

Xplant=xg+xt2=1.4000+0.57192=0.9859 puSHV=1000.9859+1000.0843=101.4+1186.8=1288.3 MVAIsc=1288.33×132=5.63 kA,Imake=2.55×5.63=14.37 kA peakIFL=2×163×132=140 A,1.25IFL=175 A\begin{aligned} X_{plant} &= \frac{x_g + x_t}{2} = \frac{1.4000 + 0.5719}{2} = 0.9859\ \text{pu} \\ S_{HV} &= \frac{100}{0.9859} + \frac{100}{0.0843} = 101.4 + 1186.8 = 1288.3\ \text{MVA} \\ I_{sc} &= \frac{1288.3}{\sqrt{3} \times 132} = 5.63\ \text{kA}, \quad I_{make} = 2.55 \times 5.63 = 14.37\ \text{kA peak} \\ I_{FL} &= \frac{2 \times 16}{\sqrt{3} \times 132} = 140\ \text{A}, \quad 1.25 I_{FL} = 175\ \text{A} \end{aligned}
ParameterRequiredSelected
Rated voltage132 kV system145 kV
Rated normal current≥ 175 A1250 A
Breaking capacity1288.3 MVA (5.63 kA)31.5 kA
Making capacity14.37 kA peak80 kA peak
BIL–650 kVp
Type–SF6, outdoor, spring mechanism, 3-pole, single-pole tripping for auto-reclose

Answer: HV bus fault level = 1288.3 MVA (5.63 kA); select a 145 kV, 1250 A, 31.5 kA SF6 circuit breaker. Of this, the plant itself contributes only 101.4 MVA; the rest comes from the grid, so the result depends on the assumed grid fault level.

✓ Answer checked by Claude Opus 5.5 (high effort)

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