Skip to main content

Design: 200 m head plant, bus MVA levels

Short answer

Design discharge Q45% after riparian release is 6.5 m³/s, net head 190 m; output 10.36 MW. Install two 5.3 MW Francis turbines, total 10.6 MW. Use single busbar with bus section breaker.

A typical hydro power plant has the following details:

MonthDischarge (m³/s)Flow durationDischarge (m³/s)
January4.62Qmax (Q0)207.00 m³/s
February3.80Q25%18.24 m³/s
March3.55Q45%6.82 m³/s
April4.55Q65%4.7 m³/s
May3.22Q85%3.10 m³/s
June12.70Q95%2.17 m³/s
July32.98Qmin0.64 m³/s
August40.26
September31.23
October15.00
November7.37
December4.80
Turbine typeHead range (m)
Kaplan2 < H < 40
Francis10 < H < 350
Pelton50 < H < 1300
ParameterValue
Gross head200 m
Turbine efficiency90%
Generator efficiency97%
Transformer efficiency98%
Head loss5%
Riparian release10%
Generator sub-transient reactance21%
Transformer reactance9.15%
Transmission line inductance0.95 mH/km
Transmission line length25 km
Transmission voltage level33 kV
Generator voltage level11 kV
Transmission circuitDouble circuit

Design a power plant so as to obtain the following parameters: a) Electrical power output taking design discharge as Q45% b) Select the numbers of units and installed capacity c) Draw the single line diagram showing number of units, generator, power transformer, station transformer and diesel generator for black start d) Select the type of turbine e) Suggest the type of bus bar to be used f) Calculate the MVA level of LV bus, MV bus and HV bus g) Calculate the rating of circuit breaker to be used in your design (Assume suitable data if required and the necessary graph is attached herewith)

Take riparian release as 10% of the driest monthly mean flow, net head = gross head minus 5% loss, and two generating units. The grid's fault contribution is neglected because grid data is not given (only the plant's generators feed a fault).

a) Electrical power output at Q45%Q_{45\%}

Driest month = May (3.22 m³/s), so riparian release =0.1×3.22=0.322= 0.1 \times 3.22 = 0.322 m³/s.

Qd=Q45%−Qr=6.82−0.322=6.498 m3/sHn=Hg−0.05Hg=200−10.0=190.0 mPhyd=ρgQdHn=1000×9.81×6.498×190.0=12.112 MWPshaft=ηtPhyd=0.90×12.112=10.900 MWPgen=ηgPshaft=0.97×10.900=10.573 MWPout=ηtrPgen=0.98×10.573=10.362 MW\begin{aligned} Q_d &= Q_{45\%} - Q_r = 6.82 - 0.322 = 6.498\ \text{m}^3/\text{s} \\ H_n &= H_g - 0.05H_g = 200 - 10.0 = 190.0\ \text{m} \\ P_{hyd} &= \rho g Q_d H_n = 1000 \times 9.81 \times 6.498 \times 190.0 = 12.112\ \text{MW} \\ P_{shaft} &= \eta_t P_{hyd} = 0.90 \times 12.112 = 10.900\ \text{MW} \\ P_{gen} &= \eta_g P_{shaft} = 0.97 \times 10.900 = 10.573\ \text{MW} \\ P_{out} &= \eta_{tr} P_{gen} = 0.98 \times 10.573 = 10.362\ \text{MW} \end{aligned}

Answer: generator output = 10.573 MW; power delivered to the 33 kV bus = 10.362 MW.

b) Number of units and installed capacity

  • Choose 2 units. The plant runs on Q45%Q_{45\%}, so in the dry season (flow below about Q65%Q_{65\%}) one unit can still run near its best efficiency; one unit can be maintained while the other runs; and two units keep the number of machines (and cost) low for a plant of this size.
  • Per unit: Q=6.498/2=3.249Q = 6.498/2 = 3.249 m³/s, generator output =10.573/2=5.287= 10.573/2 = 5.287 MW.
  • Generator rating: 5.3 MW at 0.85 pf, i.e. S=5.3/0.85=6.24S = 5.3/0.85 = 6.24 MVA → 6.25 MVA, 11 kV, 50 Hz.
  • Step-up transformer: one per unit, 6.3 MVA, 11/33 kV, YNd11, 9.15% (next standard size above 6.25 MVA).

Answer: installed capacity = 2 × 5.3 MW = 10.6 MW.

c) Single line diagram

     Line-1 33 kV        Line-2 33 kV
     (25 km)             (25 km)
         |                   |
        [CB]                [CB]
         |                   |
 33 kV ==+=======[BS]========+== 
         |                   |
        [CB]                [CB]
         |                   |
        (T1)                (T2)
     11/33 kV 6.3 MVA     11/33 kV 6.3 MVA
         |                   |
        [CB]                [CB]
         |                   |
 11 kV ==+=====[BS]======+===+===+==
         |               |       |
       [GCB]           [GCB]    [CB]
         |               |       |
        (G1)            (G2)    (ST) 11/0.4 kV
      6.25 MVA       6.25 MVA       250 kVA
                                 |
               0.4 kV aux bus ===+===+==
                                     |
                                   [ACB]
                                     |
                                   (DG) 200 kVA

BS = bus section breaker; ST = station (auxiliary) transformer; DG = diesel generator for black start. With the grid dead, the DG energises the 0.4 kV auxiliary bus (governor oil pumps, cooling water, excitation field flashing, lighting, battery chargers), so a unit can be started without outside supply.

d) Selection of turbine

Hn=190.0H_n = 190.0 m lies in both the Francis (10–350 m) and Pelton (50–1300 m) ranges, so specific speed decides. Per-unit shaft power P=10.900/2=5450P = 10.900/2 = 5450 kW; take N=1000N = 1000 rpm (6-pole, 50 Hz synchronous speed).

Ns=NPHn5/4=1000×73.83705.4=104.7 (metric, kW)\begin{aligned} N_s &= \frac{N\sqrt{P}}{H_n^{5/4}} = \frac{1000 \times 73.83}{705.4} = 104.7\ \text{(metric, kW)} \end{aligned}

A single-jet Pelton suits Ns≈10N_s \approx 10–3535 (up to about 60–70 with multiple jets); a Francis suits Ns≈60N_s \approx 60–300300. Ns=104.7N_s = 104.7 falls in the slow-to-medium Francis range, and a Francis has good efficiency at this discharge per unit (about 3.249 m³/s).

Answer: 2 × vertical-axis Francis turbines, 1000 rpm.

e) Type of bus bar

  • 11 kV: single bus bar with a bus-section breaker. Each half carries one unit, so a bus fault or maintenance takes out only one unit.
  • 33 kV switchyard: single bus bar, sectionalised, with one bay for each circuit of the double-circuit line. This is simple and cheap for a 10.6 MW, 2-unit plant. A double bus or main-and-transfer bus costs more and is normally used only in larger plants or grid nodes.

f) MVA (fault) level of the LV, MV and HV buses

Take LV = 0.4 kV auxiliary bus, MV = 11 kV generator bus, HV = 33 kV switchyard bus. Base = 10 MVA. Station transformer assumed 250 kVA, 4.5%.

xg=0.21×106.25=0.3360 pu,xt=0.0915×106.3=0.1452 puxst=0.045×100.25=1.8 pu\begin{aligned} x_g &= 0.21 \times \frac{10}{6.25} = 0.3360\ \text{pu}, \quad x_t = 0.0915 \times \frac{10}{6.3} = 0.1452\ \text{pu} \\ x_{st} &= 0.045 \times \frac{10}{0.25} = 1.8\ \text{pu} \end{aligned}
Fault locationEquivalent XX (pu)Fault MVA =10/X=10/XIscI_{sc} (kA)
MV bus (11 kV)xg/2=0.1680x_g/2 = 0.168059.53.12
HV bus (33 kV)(xg+xt)/2=0.2406(x_g+x_t)/2 = 0.240641.60.727
LV bus (0.4 kV)0.1680+1.8=1.9680.1680 + 1.8 = 1.9685.087.33

Line check (remote end): XL=2π×50×0.95×10−3×25=7.461 ΩX_L = 2\pi \times 50 \times 0.95\times10^{-3} \times 25 = 7.461\ \Omega per circuit, 3.731 Ω for both circuits in parallel. Zb=332/10=108.90 ΩZ_b = 33^2/10 = 108.90\ \Omega, so xL=0.0343x_L = 0.0343 pu. Fault level at the far end of the line is 10/0.2749=36.410/0.2749 = 36.4 MVA (0.636 kA).

Answer: LV ≈ 5.08 MVA, MV ≈ 59.5 MVA, HV ≈ 41.6 MVA.

g) Rating of circuit breakers

Making current = 2.55×Isc2.55 \times I_{sc} (peak, IEC 62271-100). Rated current ≥ 1.25 × full-load current.

ItemGenerator CB (11 kV)HV line/transformer CB (33 kV)
Full-load current6.25/(3×11)=3286.25/(\sqrt3 \times 11) = 328 A110 A per transformer, 220 A total
Required breaking3.12 kA (59.5 MVA)0.727 kA (41.6 MVA)
Required making7.97 kA peak1.85 kA peak
Selected rating12 kV, 630 A, 25 kA, VCB36 kV, 630 A, 25 kA, SF6

Answer: GCB: 12 kV, 630 A, breaking capacity ≥ 59.5 MVA (3.12 kA); 33 kV CB: 36 kV, 630 A, breaking capacity ≥ 41.6 MVA (0.727 kA). Standard 25 kA breakers are chosen because they cost little more and leave margin for the grid's fault contribution and future units.

✓ Answer checked by Claude Opus 5.5 (high effort)

All Power Plant Design chapter 4 questions →