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Full-load efficiency of 500 kVA transformer

Short answer

Half-load output 250 kW, input 277.78 kW, so copper loss 25.78 kW. Full-load copper loss = 4×25.78 = 103.11 kW. Iron loss 2 kW. Full-load output 500 kW. Efficiency = 500/(500+2+103.11) = 82.63%.

A single phase 500 kVA transformer working at unity power factor has an efficiency of 90% at half load and iron loss of 2000 watt. Determine efficiency at full load.

Efficiency η=outputoutput+Pi+Pcu\eta = \frac{\text{output}}{\text{output} + P_i + P_{cu}}; copper loss varies with the square of load.

Step 1: Losses at half load (upf)

Output1/2=0.5×500×1=250 kWInput1/2=2500.90=277.78 kWTotal loss=277.78−250=27.78 kW\begin{aligned} \text{Output}_{1/2} &= 0.5 \times 500 \times 1 = 250\ \text{kW} \\ \text{Input}_{1/2} &= \frac{250}{0.90} = 277.78\ \text{kW} \\ \text{Total loss} &= 277.78 - 250 = 27.78\ \text{kW} \end{aligned}

Step 2: Copper loss at half and full load

Pcu,1/2=27778−2000=25778 WPcu,FL=Pcu,1/2(0.5)2=4×25778=103111 W=103.11 kW\begin{aligned} P_{cu,1/2} &= 27778 - 2000 = 25778\ \text{W} \\ P_{cu,FL} &= \frac{P_{cu,1/2}}{(0.5)^2} = 4 \times 25778 = 103111\ \text{W} = 103.11\ \text{kW} \end{aligned}

Step 3: Efficiency at full load (upf)

OutputFL=500 kWLosses=2+103.11=105.11 kWηFL=500500+105.11×100=82.63%\begin{aligned} \text{Output}_{FL} &= 500\ \text{kW} \\ \text{Losses} &= 2 + 103.11 = 105.11\ \text{kW} \\ \eta_{FL} &= \frac{500}{500 + 105.11}\times 100 = 82.63\% \end{aligned}
LoadOutputIron lossCu lossEfficiency
Half250 kW2 kW25.78 kW90.00%
Full500 kW2 kW103.11 kW82.63%

Answer: Full-load efficiency at unity pf = 82.63%.

(The efficiency falls at full load because copper loss, which grows as the square of load, is much larger than iron loss here. The data are as given in the question; a real 500 kVA transformer would have far higher efficiency.)

✓ Answer checked by Claude Opus 5.5 (high effort)

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