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Chapter 3 · 14 hours

Water Turbine

Practice questions

Practice questions and answers

13 exam-style questions on this chapter, written for this site from the official syllabus. We haven’t found past IOE papers for this subject yet; if you have some, share them in the community.

  • Practice · 8 marks

With a neat sketch, explain the construction and working of a Pelton wheel. State the functions of its main components and how the jet is regulated.

Answer

The Pelton wheel is a tangential-flow impulse turbine for high heads (above about 250 m) and small discharge. All the available head is converted into kinetic energy in the nozzle, and the jet at atmospheric pressure strikes buckets on the wheel rim.

        Penstock
           |
        [Spear valve]---> nozzle
              \  jet
               \             _
   Casing       \     ()  ()   ) buckets
                 ===>(  WHEEL  )
                      ()  ()
                    ______________
                    Tailrace (open)
   Deflector plate hinged at nozzle exit

Main components

  1. Penstock: brings water from the reservoir to the nozzle.
  2. Nozzle with spear (needle) valve: the nozzle forms a high-velocity jet. A conical spear moved axially by the governor changes the annular exit area, hence the discharge, while the jet velocity stays almost the same.
  3. Runner and buckets: a disc carries double-hemispherical (twin cup) buckets on its rim. A splitter ridge in the middle divides the jet into two halves that leave from the sides. Each bucket has a notch (cut-out) so that the jet enters it freely and the following bucket does not cut off the jet too early. Buckets are of cast iron, bronze or stainless steel.
  4. Casing: an airtight cover that prevents splashing and guides the water down to the tailrace. It does not run full of water.
  5. Brake nozzle: a small jet applied to the back of the buckets to stop the wheel quickly after shutdown.
  6. Deflector (jet deflector): when the load drops suddenly, it deflects the jet away from the buckets without closing the spear quickly, which avoids water hammer in the penstock.

Working

  1. Water of net head HH flows through the penstock to the nozzle; the pressure head turns into jet velocity V1=Cv2gHV_1 = C_v\sqrt{2gH}, Cv≈0.97C_v\approx0.97 to 0.990.99.
  2. The jet strikes the splitter at the centre of the bucket and is divided into two streams, which turn through about 165∘165^\circ (not 180∘180^\circ, so that the water leaving a bucket does not hit the next bucket).
  3. The change of momentum of the jet produces a tangential force on the buckets; the wheel rotates and drives the generator shaft.
  4. Water leaves with low velocity and falls into the tailrace. The wheel is placed above the tailrace level, so a draft tube is not used.

Maximum efficiency occurs when the bucket speed is about 0.45 to 0.46 of the jet speed (u≈12V1u\approx\tfrac12 V_1 for a frictionless 180° bucket). Overall efficiency is 85 to 90 %.

Governing is by moving the spear (change of discharge) and, for sudden load rejection, the deflector.

  • Practice · 8 marks

A Pelton wheel is supplied with 0.5 m³/s of water through a penstock 2000 m long and 0.6 m in diameter from a reservoir whose surface is 450 m above the nozzle. Take the Darcy friction factor of the penstock as 0.016 and the minor losses as negligible. The nozzle velocity coefficient is 0.98, the speed ratio is 0.46, the wheel (pitch circle) diameter is 1.4 m, the buckets deflect the jet through 165 degrees, and the relative velocity is reduced by 5 % while passing over the bucket. Mechanical efficiency is 97 %. Calculate (a) the net head, (b) the jet diameter, (c) the speed of the wheel, (d) the power developed by the runner and its hydraulic efficiency, and (e) the shaft power.

Answer

Given: Hg=450H_g=450 m, L=2000L=2000 m, D=0.6D=0.6 m, f=0.016f=0.016, Q=0.5Q=0.5 m³/s, Cv=0.98C_v=0.98, ϕ=0.46\phi=0.46, Dw=1.4D_w=1.4 m, deflection 165∘165^\circ, k=0.95k=0.95 (Vr2=kVr1V_{r2}=kV_{r1}), ηm=0.97\eta_m=0.97.

(a) Net head

Velocity in penstock: Vp=Qπ4D2=0.50.2827=1.768V_p=\dfrac{Q}{\frac{\pi}{4}D^2}=\dfrac{0.5}{0.2827}=1.768 m/s.

hf=fLVp22gD=0.016×2000×1.76822×9.81×0.6=8.50 mh_f=\frac{fLV_p^2}{2gD}=\frac{0.016\times2000\times1.768^2}{2\times9.81\times0.6}=8.50\ \text{m} H=Hg−hf=450−8.50=441.50 mH = H_g - h_f = 450 - 8.50 = 441.50\ \text{m}

(b) Jet diameter

V1=Cv2gH=0.98×2×9.81×441.50=0.98×93.07=91.21 m/sV_1 = C_v\sqrt{2gH} = 0.98\times\sqrt{2\times9.81\times441.50} = 0.98\times93.07 = 91.21\ \text{m/s} a=QV1=5.482×10−3 m2,d=4aπ=83.5 mma=\frac{Q}{V_1}=5.482\times10^{-3}\ \text{m}^2,\qquad d=\sqrt{\frac{4a}{\pi}}=83.5\ \text{mm}

(c) Speed of wheel

u=ϕ2gH=0.46×93.07=42.81 m/s,N=60uπDw=60×42.81π×1.4=584 rpmu=\phi\sqrt{2gH}=0.46\times93.07=42.81\ \text{m/s},\qquad N=\frac{60u}{\pi D_w}=\frac{60\times42.81}{\pi\times1.4}=584\ \text{rpm}

(d) Power developed and hydraulic efficiency

Velocity triangles: Vw1=V1=91.21V_{w1}=V_1=91.21 m/s; Vr1=V1−u=48.40V_{r1}=V_1-u=48.40 m/s; Vr2=0.95Vr1=45.98V_{r2}=0.95V_{r1}=45.98 m/s.

The bucket turns the jet by 165∘165^\circ, so the relative exit velocity makes 180−165=15∘180-165=15^\circ with the direction opposite to the bucket motion.

Vw2=u−Vr2cos⁡15∘=42.81−44.41=−1.60 m/s (backwards)V_{w2}=u-V_{r2}\cos15^\circ=42.81-44.41=-1.60\ \text{m/s (backwards)} Vw1+∣Vw2∣=91.21+1.60=92.81 m/sV_{w1}+|V_{w2}|=91.21+1.60=92.81\ \text{m/s} P=ρQ u (Vw1+∣Vw2∣)=1000×0.5×42.81×92.81=1986.7 kWWater power=ρgQH=2165.6 kWηh=1986.72165.6=91.7%\begin{aligned} P&=\rho Q\,u\,(V_{w1}+|V_{w2}|)=1000\times0.5\times42.81\times92.81=1986.7\ \text{kW}\\ \text{Water power}&=\rho g Q H=2165.6\ \text{kW}\\ \eta_h&=\frac{1986.7}{2165.6}=91.7\% \end{aligned}

(e) Shaft power

Ps=ηmP=0.97×1986.7=1927.1 kWP_s=\eta_m P=0.97\times1986.7=1927.1\ \text{kW}

Answer: (a) 441.50 m; (b) 83.5 mm; (c) 584 rpm; (d) 1986.7 kW, ηh=91.7%\eta_h=91.7\%; (e) 1927.1 kW.

  • Practice · 8 marks

Design a Pelton wheel for a power station that must deliver 6000 kW shaft power under a net head of 350 m at 500 rpm. Take the nozzle coefficient 0.98, speed ratio 0.46 and overall efficiency 86 %. Use two jets. Find the diameter of the wheel, the diameter of each jet and the number of buckets, and check the specific speed.

Answer

Given: P=6000P=6000 kW, H=350H=350 m, N=500N=500 rpm, Cv=0.98C_v=0.98, ϕ=0.46\phi=0.46, ηo=0.86\eta_o=0.86, number of jets n=2n=2.

Discharge

ηo=PρgQH ⇒ Q=6×1061000×9.81×350×0.86=2.032 m3/s\eta_o=\frac{P}{\rho g Q H}\ \Rightarrow\ Q=\frac{6\times10^{6}}{1000\times9.81\times350\times0.86}=2.032\ \text{m}^3/\text{s}

Jet velocity and bucket speed

2gH=2×9.81×350=82.87\sqrt{2gH}=\sqrt{2\times9.81\times350}=82.87 m/s.

V1=Cv2gH=81.21 m/s,u=ϕ2gH=38.12 m/sV_1=C_v\sqrt{2gH}=81.21\ \text{m/s},\qquad u=\phi\sqrt{2gH}=38.12\ \text{m/s}

Wheel (pitch circle) diameter

D=60uπN=60×38.12π×500=1.456 mD=\frac{60u}{\pi N}=\frac{60\times38.12}{\pi\times500}=1.456\ \text{m}

Jet diameter

Discharge per jet =1.016=1.016 m³/s.

a=QjV1=12.511×10−3 m2,d=4aπ=126.2 mma=\frac{Q_j}{V_1}=12.511\times10^{-3}\ \text{m}^2,\qquad d=\sqrt{\frac{4a}{\pi}}=126.2\ \text{mm}

Jet ratio m=D/d=11.5m=D/d=11.5, which lies in the normal range of 10 to 14. Good.

Number of buckets

Z=15+D2d=15+11.52=20.8 ⇒ Z=21 (rounded up) per wheelZ=15+\frac{D}{2d}=15+\frac{11.5}{2}=20.8\ \Rightarrow\ Z=21\ \text{(rounded up) per wheel}

Specific speed check

Ns=NPH5/4=50060003501.25=25.6 for the whole wheelN_s=\frac{N\sqrt{P}}{H^{5/4}}=\frac{500\sqrt{6000}}{350^{1.25}}=25.6\ \text{for the whole wheel}

Based on the power per jet (3000 kW), Ns=18.1N_s=18.1, which is within the Pelton range of about 10 to 35 (metric units, kW). The design is suitable.

Answer: Q=2.032Q=2.032 m³/s; wheel diameter =1.456=1.456 m; jet diameter =126.2=126.2 mm (two jets); buckets =21=21; Ns=18.1N_s=18.1 per jet.

  • Practice · 6 marks

Describe the construction and working of a Francis turbine with a neat sketch. Mention the function of the draft tube.

Answer

A Francis turbine is an inward radial (mixed flow in modern designs) reaction turbine used for medium heads (about 40 to 600 m) and medium discharge. Part of the head is converted to velocity in the guide vanes and the rest in the runner, so the pressure falls from inlet to outlet of the runner and the runner is full of water.

          Penstock
              |
       +------v-------+   Spiral casing
       |   ___ ___    |   (volute)
       |  /  \ /  \   |
       | | R  U  N | <-- guide vanes
       |  \__/ \__/   |      (wicket gates)
       +------+-------+
              | Shaft up
              | runner
          ====v====
         Draft tube (diverging)
              \     /
               \___/  Tailrace

Main parts

  1. Spiral (scroll) casing: its cross-section decreases along the flow so that water enters the guide vanes with uniform velocity all around.
  2. Stay ring and stay vanes: carry the load of the casing and guide water to the guide vanes.
  3. Guide (wicket) vanes: adjustable vanes that give water the correct angle at runner inlet and regulate discharge by turning about their pivots (operated by the governor).
  4. Runner: a wheel with 16 to 24 curved blades fixed between a crown and a band. Water enters radially inward and leaves axially.
  5. Draft tube: an expanding pipe connecting the runner exit to the tailrace.

Working

Water from the penstock enters the casing, passes the guide vanes with high whirl velocity, and moves inward through the runner blades. The change of angular momentum, together with the drop of pressure in the runner (reaction), exerts torque on the shaft. The water leaves nearly axially with little whirl.

Function of draft tube

  • Allows the runner to be placed above the tailwater level, for easy inspection, without losing head.
  • Converts the kinetic energy at the runner exit into pressure energy by gradually increasing the area, thus lowering the pressure at the runner exit below atmospheric and increasing the effective head across the runner.
  • Discharges water to the tailrace below the tailwater level, so the whole head between the runner and tailrace is used.

Efficiency of a Francis turbine is about 90 to 94 % at the design point.

  • Practice · 8 marks

An inward flow Francis turbine works under a net head of 45 m at 400 rpm. The outer and inner diameters of the runner are 1.0 m and 0.5 m, and the width at inlet is 0.12 m. The hydraulic efficiency is 93 % and the water leaves the runner without whirl. The flow velocity is constant at 7 m/s through the runner and the thickness of blades may be neglected. Determine (a) the guide vane angle, (b) the runner vane angles at inlet and outlet, (c) the discharge, (d) the width of the runner at outlet and (e) the power developed by the runner.

Answer

Given: H=45H=45 m, N=400N=400 rpm, D1=1.0D_1=1.0 m, D2=0.5D_2=0.5 m, B1=0.12B_1=0.12 m, ηh=0.93\eta_h=0.93, Vw2=0V_{w2}=0, Vf1=Vf2=7V_{f1}=V_{f2}=7 m/s.

Blade speeds

u1=πD1N60=π×1.0×40060=20.94 m/s,u2=π×0.5×40060=10.47 m/su_1=\frac{\pi D_1N}{60}=\frac{\pi\times1.0\times400}{60}=20.94\ \text{m/s},\qquad u_2=\frac{\pi\times0.5\times400}{60}=10.47\ \text{m/s}

Inlet whirl velocity

For Vw2=0V_{w2}=0: ηh=Vw1u1gH\eta_h=\dfrac{V_{w1}u_1}{gH}

Vw1=0.93×9.81×4520.94=19.60 m/sV_{w1}=\frac{0.93\times9.81\times45}{20.94}=19.60\ \text{m/s}

(a) Guide vane angle

tan⁡α=Vf1Vw1=719.60 ⇒ α=19.7∘\tan\alpha=\frac{V_{f1}}{V_{w1}}=\frac{7}{19.60}\ \Rightarrow\ \alpha=19.7^\circ

(b) Runner vane angles

Since Vw1<u1V_{w1}<u_1, the whirl component of the relative velocity (Vw1−u1V_{w1}-u_1) is opposite to u1u_1, so the blade angle θ\theta (measured from the direction of u1u_1) is obtuse, greater than 90 degrees.

tan⁡(180∘−θ)=Vf1u1−Vw1=71.34 ⇒ 180∘−θ=79.1∘,  θ=100.9∘\tan(180^\circ-\theta)=\frac{V_{f1}}{u_1-V_{w1}}=\frac{7}{1.34}\ \Rightarrow\ 180^\circ-\theta=79.1^\circ,\ \ \theta=100.9^\circ

At outlet (Vw2=0V_{w2}=0):

tan⁡ϕ=Vf2u2=710.47 ⇒ ϕ=33.8∘\tan\phi=\frac{V_{f2}}{u_2}=\frac{7}{10.47}\ \Rightarrow\ \phi=33.8^\circ

(c) Discharge

Q=πD1B1Vf1=π×1.0×0.12×7=2.639 m3/sQ=\pi D_1B_1V_{f1}=\pi\times1.0\times0.12\times7=2.639\ \text{m}^3/\text{s}

(d) Width at outlet

Continuity: πD1B1Vf1=πD2B2Vf2\pi D_1B_1V_{f1}=\pi D_2B_2V_{f2}, with Vf1=Vf2V_{f1}=V_{f2}:

B2=D1B1D2=1.0×0.120.5=0.24 m=240 mmB_2=\frac{D_1B_1}{D_2}=\frac{1.0\times0.12}{0.5}=0.24\ \text{m}=240\ \text{mm}

(e) Power developed by runner

P=ρQ Vw1u1=1000×2.639×19.60×20.94=1083.4 kWP=\rho Q\,V_{w1}u_1=1000\times2.639\times19.60\times20.94=1083.4\ \text{kW}

Check: water power ρgQH=1165.0\rho gQH=1165.0 kW, and 1083.4/1165.0=93.0%=ηh1083.4/1165.0=93.0\%=\eta_h (satisfied).

Answer: (a) α=19.7∘\alpha=19.7^\circ; (b) θ=100.9∘\theta=100.9^\circ, ϕ=33.8∘\phi=33.8^\circ; (c) 2.6392.639 m³/s; (d) 0.24 m; (e) 1083.4 kW.

  • Practice · 6 marks

Explain the construction, working and advantages of a Kaplan turbine. How does it differ from a propeller turbine?

Answer

The Kaplan turbine is an axial-flow reaction turbine used for low heads (up to about 60 m) and very large discharge. Its runner looks like a ship's propeller, with blades that can be rotated about their own axes.

        Spiral casing
        +---------------+
        |  guide vanes  |  wicket gates
        |  ===========  |
        |      ||       |   water turns 90 deg
        |      \/       |   and flows axially
        |   [HUB]       |
        |  / | | | \    |  <- adjustable blades
        +--------+------+
                 |
            Draft tube

Construction

  • Scroll casing and guide vanes like a Francis turbine; water enters radially and is turned through 90 degrees by the vanes before reaching the runner (a space without vanes, between guide vanes and runner, helps the whirl to become free-vortex).
  • Runner: a hub (boss) carrying 3 to 8 blades. The hub is streamlined and is about 0.35 to 0.6 of runner diameter.
  • Blade turning mechanism: inside the hub, a servo-motor operated by the governor turns the blades.
  • Draft tube: usually elbow type; very important for recovering the exit kinetic energy.

Working

Water flows axially through the runner blades. The guide vane opening and the blade angle are adjusted together by the governor with the load, so the water always enters the blades without shock. The pressure drops across the runner, and the axial change of whirl momentum gives torque. Exit is axial and without whirl at design point.

Advantages

  • High efficiency (about 90 %) over a wide range of load, since both guide vane and blade angles adjust. The efficiency curve is flat.
  • High specific speed, so a small turbine and generator, and a high rotational speed, suit low head.
  • Suitable for sites with variable head and discharge.

Kaplan versus propeller turbine

PointKaplanPropeller
Runner bladesAdjustableFixed
Guide vanesAdjustableAdjustable or fixed
Part-load efficiencyHighPoor
CostHigher (blade mechanism)Lower
UseVariable loadNearly constant load
  • Practice · 8 marks

A Kaplan turbine develops 9000 kW of shaft power under a net head of 20 m. The overall efficiency is 88 % and the hydraulic efficiency is 93 %. The runner has an outer diameter of 4.0 m and a hub diameter of 1.8 m, and runs at 120 rpm. Assuming that the flow velocity is uniform over the annulus and the water leaves without whirl, calculate the discharge, the flow velocity, and the guide vane angle and runner blade angles at inlet and outlet at the mean diameter of the runner.

Answer

Given: P=9000P=9000 kW, H=20H=20 m, ηo=0.88\eta_o=0.88, ηh=0.93\eta_h=0.93, Do=4.0D_o=4.0 m, Db=1.8D_b=1.8 m, N=120N=120 rpm, Vw2=0V_{w2}=0, u1=u2u_1=u_2 (axial flow).

Discharge

Q=PρgHηo=9×1061000×9.81×20×0.88=52.13 m3/sQ=\frac{P}{\rho g H\eta_o}=\frac{9\times10^{6}}{1000\times9.81\times20\times0.88}=52.13\ \text{m}^3/\text{s}

Flow velocity

Annular flow area:

A=π4(Do2−Db2)=π4(4.02−1.82)=10.022 m2A=\frac{\pi}{4}(D_o^2-D_b^2)=\frac{\pi}{4}(4.0^2-1.8^2)=10.022\ \text{m}^2 Vf1=Vf2=QA=52.1310.022=5.201 m/sV_{f1}=V_{f2}=\frac{Q}{A}=\frac{52.13}{10.022}=5.201\ \text{m/s}

Blade speed at mean diameter

Dm=4.0+1.82=2.90D_m=\dfrac{4.0+1.8}{2}=2.90 m

u1=u2=πDmN60=π×2.90×12060=18.22 m/su_1=u_2=\frac{\pi D_mN}{60}=\frac{\pi\times2.90\times120}{60}=18.22\ \text{m/s}

Whirl velocity at inlet

ηh=Vw1u1gH ⇒ Vw1=0.93×9.81×2018.22=10.014 m/s\eta_h=\frac{V_{w1}u_1}{gH}\ \Rightarrow\ V_{w1}=\frac{0.93\times9.81\times20}{18.22}=10.014\ \text{m/s}

Angles

Guide vane angle:

tan⁡α=Vf1Vw1=5.20110.014 ⇒ α=27.4∘\tan\alpha=\frac{V_{f1}}{V_{w1}}=\frac{5.201}{10.014}\ \Rightarrow\ \alpha=27.4^\circ

Runner blade angle at inlet. Here Vw1<u1V_{w1}<u_1, so the blade angle is obtuse:

tan⁡(180∘−θ)=Vf1u1−Vw1=5.2018.21 ⇒ 180∘−θ=32.4∘,  θ=147.6∘\tan(180^\circ-\theta)=\frac{V_{f1}}{u_1-V_{w1}}=\frac{5.201}{8.21}\ \Rightarrow\ 180^\circ-\theta=32.4^\circ,\ \ \theta=147.6^\circ

Runner blade angle at outlet:

tan⁡ϕ=Vf2u2=5.20118.22 ⇒ ϕ=15.9∘\tan\phi=\frac{V_{f2}}{u_2}=\frac{5.201}{18.22}\ \Rightarrow\ \phi=15.9^\circ

(Angles of blades measured from the direction of blade motion. Because uu changes from hub to tip, the blade is twisted; the angles at the other radii are found in the same way with the local uu.)

Answer: Q=52.13Q=52.13 m³/s; Vf=5.201V_f=5.201 m/s; guide vane angle 27.4∘27.4^\circ; blade angle 147.6∘147.6^\circ at inlet and 15.9∘15.9^\circ at outlet.

  • Practice · 6 marks

Define the specific speed of a turbine. Derive an expression for it and state the ranges of specific speed for Pelton, Francis and Kaplan turbines. What is its significance?

Answer

Definition: The specific speed NsN_s of a turbine is the speed of a geometrically similar turbine that develops 1 kW of power under a head of 1 m.

Derivation

For geometrically similar turbines, using the dimensionless groups with DD = diameter, NN = speed, HH = head:

  • Head coefficient: gHN2D2=constant ⇒ D∝HN\dfrac{gH}{N^2D^2}=\text{constant}\ \Rightarrow\ D\propto\dfrac{\sqrt H}{N}
  • Power coefficient: PρN3D5=constant ⇒ P∝N3D5\dfrac{P}{\rho N^3D^5}=\text{constant}\ \Rightarrow\ P\propto N^3D^5

Substituting DD:

P∝N3(HN)5=N−2H5/2P\propto N^3\left(\frac{\sqrt H}{N}\right)^5=N^{-2}H^{5/2}

so

P∝H5/2N2 ⇒ N∝PH5/4P\propto\frac{H^{5/2}}{N^2}\ \Rightarrow\ N\propto\frac{\sqrt P}{H^{5/4}}

Writing the constant of proportionality as NsN_s (the value when P=1P=1 kW and H=1H=1 m):

Ns=NPH5/4\boxed{N_s=\frac{N\sqrt{P}}{H^{5/4}}}

with NN in rpm, PP in kW (shaft power) and HH in m (net head). (If PP is in horse power, as in some old books, the numbers differ.)

For a Pelton wheel with more than one jet, PP is the power per jet when comparing a single-jet equivalent.

Typical ranges (metric units: rpm, kW, m)

TurbineSpecific speed
Pelton (single jet)10 to 35; up to about 60 with multiple jets
Francis60 to 400 (slow 60 to 120, medium 120 to 180, fast 180 to 300)
Kaplan / propeller300 to 1000

Significance

  • It is a type number for the turbine: it identifies the shape of the runner (low Ns: impulse or narrow radial; high Ns: axial).
  • Helps to select the type of turbine for given head, power and speed.
  • Allows comparison and performance prediction of different turbines, since two similar turbines have the same Ns.
  • Gives the speed at which the turbine will run: higher Ns means a higher speed, smaller machine and cheaper generator for the same power.
  • Practice · 6 marks

A turbine runs at 140 rpm under a head of 30 m and develops 15000 kW at an overall efficiency of 90 %. A 1:5 geometrically similar model (linear scale 0.2) is to be tested under a head of 6 m. Find (a) the specific speed of the prototype, (b) the discharge of the prototype, and (c) the speed, power and discharge of the model. Assume the same efficiency for model and prototype.

Answer

Given (prototype): N=140N=140 rpm, H=30H=30 m, P=15000P=15000 kW, ηo=0.9\eta_o=0.9. Model: Dm/D=0.2D_m/D=0.2, Hm=6H_m=6 m.

(a) Specific speed of prototype

Ns=NPH5/4=140×15000301.25=140×122.4770.21=244.2N_s=\frac{N\sqrt P}{H^{5/4}}=\frac{140\times\sqrt{15000}}{30^{1.25}}=\frac{140\times122.47}{70.21}=244.2

(medium-speed Francis turbine range.)

(b) Discharge of prototype

Q=PρgHηo=15×1061000×9.81×30×0.9=56.63 m3/sQ=\frac{P}{\rho gH\eta_o}=\frac{15\times10^{6}}{1000\times9.81\times30\times0.9}=56.63\ \text{m}^3/\text{s}

(c) Model

For geometrically similar turbines (same ψ=gH/N2D2\psi=gH/N^2D^2, ϕ=Q/ND3\phi=Q/ND^3, same efficiency):

NmN=HmH⋅DDm ⇒ Nm=140×630×10.2=140×0.4472×5=313 rpm\frac{N_m}{N}=\sqrt{\frac{H_m}{H}}\cdot\frac{D}{D_m}\ \Rightarrow\ N_m=140\times\sqrt{\frac{6}{30}}\times\frac{1}{0.2}=140\times0.4472\times5=313\ \text{rpm} PmP=(HmH)3/2(DmD)2 ⇒ Pm=15000×0.00358=53.7 kW\frac{P_m}{P}=\left(\frac{H_m}{H}\right)^{3/2}\left(\frac{D_m}{D}\right)^2\ \Rightarrow\ P_m=15000\times0.00358=53.7\ \text{kW} QmQ=(DmD)2HmH ⇒ Qm=56.63×0.01789=1.013 m3/s\frac{Q_m}{Q}=\left(\frac{D_m}{D}\right)^2\sqrt{\frac{H_m}{H}}\ \Rightarrow\ Q_m=56.63\times0.01789=1.013\ \text{m}^3/\text{s}

Check: Ns,model=31353.761.25=244.2N_{s,\text{model}}=\dfrac{313\sqrt{53.7}}{6^{1.25}}=244.2, the same as the prototype (244.2244.2), as required for similarity.

Answer: (a) Ns=244.2N_s=244.2; (b) Q=56.63Q=56.63 m³/s; (c) model speed 313313 rpm, power 53.753.7 kW, discharge 1.0131.013 m³/s.

  • Practice · 8 marks

What is governing of a turbine? Explain the principle and working of an oil-pressure (servo-operated) governor for a Pelton turbine and for a reaction turbine. State the qualities of a good governor.

Answer

Governing is the automatic regulation of the turbine speed to keep it constant (so that the generator frequency stays constant) when the electrical load varies. When load falls, the speed rises, and the governor reduces the water flow; when load rises, it increases the flow.

Principle

Output power =ρgQHη=\rho g Q H\eta. With the head fixed, power is changed by changing the discharge QQ:

  • Pelton turbine: by moving the spear (needle) in the nozzle, and by the jet deflector for sudden load drops.
  • Francis and Kaplan turbines: by changing the opening of the guide vanes (wicket gates); in Kaplan, runner blade angle is also adjusted.

Oil-pressure relay governor

 Speed        Pilot valve     Servomotor (relay cylinder)
 sensor  ->   +--+          +--------------------+
 (fly-ball   -|  |<-oil in  |  piston ->  rod ---+--> spear /
 or electric)  +--+         +--------------------+    gate ring
   ^             |  |                                     |
   |             v  v                                     |
   +---- feedback linkage (restoring) <-------------------+
   Oil sump <- gear pump -> oil under pressure
  1. A fly-ball (or electronic) speed sensor driven from the turbine shaft senses the speed.
  2. If the load decreases, the speed increases; the balls move outward and raise the sleeve, which moves the pilot (control) valve.
  3. The pilot valve admits high-pressure oil (from a pump driven by the turbine) to one side of the servomotor piston; oil on the other side goes to the sump.
  4. The piston moves and, through the linkage, moves the spear forward (Pelton) or closes the guide vanes (Francis, Kaplan), reducing discharge and bringing the speed back.
  5. A feedback (restoring) mechanism returns the pilot valve to the neutral position as soon as the correct opening is reached, which prevents overshoot and hunting.
  6. For a sudden large load rejection on a Pelton, the jet deflector acts first to divert the jet, and the spear closes slowly, so water hammer in the penstock is avoided. For reaction turbines, a surge tank and slow closing of gates do the same.

The governor handles a power far above that which a direct mechanical linkage could, because oil pressure supplies the force.

Qualities of a good governor

  • Stability: returns the speed to normal without hunting (continuous oscillations).
  • Sensitivity: responds to small speed changes.
  • Quick response (promptness): small time lag in changing the gate opening, but not so fast that water hammer is caused.
  • Small speed regulation (droop): the change of speed between no load and full load should be small, typically 3 to 5 %.
  • Isochronism: ability to give constant speed at all loads (ideal; approached by the use of the restoring mechanism).
  • Reliability, simple maintenance and the ability to be used for parallel operation of generators.
  • Practice · 4 marks

Write short notes on the cross-flow (Banki-Michell) turbine, mentioning its construction, working and applications.

Answer

The cross-flow turbine (Banki-Michell or Ossberger turbine) is a partial-admission impulse-reaction turbine with a drum-shaped runner, used in small hydro plants.

        water in
          |  nozzle with
          v  guide vane
        +-----+
       /   ___ \
      |  /     \ |   <- 1st pass: outside to inside
      | |  ( )  ||
      |  \_____/ |   <- 2nd pass: inside to outside
       \_________/
           |
        tailrace

Construction

  • A cylindrical runner made of two end discs joined by 20 to 30 curved blades (flat strips bent to arc form, about 30 mm to 50 mm apart on rim).
  • A rectangular nozzle of the width of the runner, with an adjustable guide vane (flow regulator), directs water at about 16 degrees to the tangent.
  • The casing leads water to the tailrace. Head range is about 2 to 100 m.

Working

Water from the nozzle strikes the blades near the rim and flows inward through the runner (first pass, about 70 to 80 % of the power), crosses the empty space inside the drum and passes through the blades outward a second time (about 20 to 30 %). It thus crosses the runner twice, hence the name. The pressure at entry and exit is nearly atmospheric.

Advantages and applications

  • Simple, cheap, easy to build locally and repair; suitable for micro and mini hydro (up to a few MW).
  • Flat efficiency curve (about 80 % over a wide load range), by splitting the runner into sections of different width (1/3 and 2/3 as in Ossberger design).
  • Self-cleaning, since the leaves and sand fall off in the second pass.
  • Used for low to medium heads and widely used in rural electrification schemes.
  • Disadvantage: peak efficiency (about 80 to 87 %) is lower than Pelton or Francis turbines.
  • Practice · 5 marks

Differentiate between impulse and reaction turbines. Give a comparison between Pelton, Francis and Kaplan turbines.

Answer

In an impulse turbine the available head is fully converted into kinetic energy before the water reaches the runner; in a reaction turbine only part of the head is converted into kinetic energy and the rest remains as pressure energy, which is converted to work inside the runner.

Impulse and reaction turbines

PointImpulse turbineReaction turbine
Energy at runner inletKinetic energy onlyKinetic and pressure energy
Pressure in runnerAtmospheric, constantFalls from inlet to outlet
FlowPartial admission (jets)Full admission, runner always full of water
CasingOnly to prevent splashingEssential; closes the water passage
Draft tubeNot usedUsed
Position of runnerAbove tailwater levelCan be above, with draft tube
Blade shapeSymmetrical bucketsAerofoil-like blades
RegulationSpear valve and deflectorGuide vanes (and Kaplan blades)
HeadHighLow to medium
ExamplePelton, cross-flow (partly)Francis, Kaplan

Pelton, Francis and Kaplan

PointPeltonFrancisKaplan
TypeImpulse, tangentialReaction, radial/mixedReaction, axial
Head (approx.)250 m and above40 to 600 mUp to 60 m
DischargeSmallMediumLarge
Specific speed10 to 3560 to 400300 to 1000
RegulationSpear/deflectorGuide vanesGuide vanes and blades
Draft tubeNoYesYes
Part-load efficiencyGoodFalls at part loadVery good
  • Practice · 6 marks

What is a draft tube? Explain its function with an expression for the head gained and describe the types of draft tube.

Answer

A draft tube is a gradually expanding tube fitted at the exit of the runner of a reaction turbine; its lower end is submerged in the tailwater.

Functions

  1. The runner can be placed above the tailwater level for easy maintenance without losing the head between the runner and the tailrace.
  2. It converts the large kinetic energy at the runner exit into pressure energy (by the diverging area), so the water is released to the tailrace at low velocity.
  3. It creates a pressure below atmospheric at the runner exit. This increases the pressure drop across the runner and hence the effective head.

Head gain (theory)

Let HsH_s be the height of the runner exit (section 1) above tailwater, V1V_1 the velocity at runner exit, V2V_2 the velocity at the draft tube outlet, hfh_f the loss in the tube. Applying Bernoulli's equation between section 1 and the tailwater surface (section 2, at atmospheric pressure):

p1ρg+V122g+Hs=paρg+V222g+hf\frac{p_1}{\rho g}+\frac{V_1^2}{2g}+H_s=\frac{p_{a}}{\rho g}+\frac{V_2^2}{2g}+h_f p1ρg=paρg−Hs−(V12−V222g−hf)\frac{p_1}{\rho g}=\frac{p_a}{\rho g}-H_s-\left(\frac{V_1^2-V_2^2}{2g}-h_f\right)

So the pressure at runner exit is below atmospheric by HsH_s plus the recovered kinetic energy (V12−V22)/2g−hf(V_1^2-V_2^2)/2g - h_f. The efficiency of the draft tube is

ηd=(V12−V22)/2g−hfV12/2g\eta_d=\frac{(V_1^2-V_2^2)/2g-h_f}{V_1^2/2g}

Also HsH_s must be limited (about 5 to 6 m) so that the pressure at the runner exit does not fall to the vapour pressure, which would cause cavitation.

Types

 Conical      Simple elbow    Moody spreading   Elbow with
 (straight)                   (bell mouth)      varying section
   \  /          |  |           \      /          |   \
    \/           |  |_____       \    /           |    \_____
  (vertical)     \________       \__/ (hollow      \________
                 horizontal      center, flared)
TypeFeaturesEfficiency
Conical (tapering)Straight cone, angle 8 to 10 degrees to avoid separationAbout 90 %
Simple elbowedElbow turns flow horizontal; used where excavation is limitedAbout 60 %
Moody spreadingCone with solid central core or flared bell to the bottom; diffuserAbout 85 %
Elbow with rectangular outletVarying section from circular to rectangular; for large Kaplan unitsAbout 85 %

Written from the official syllabus. Questions and answers are written for this site; check them against your class notes.

Chapter titles and hours from the IOE syllabus ↗