Chapter 2 · 2 hours
Errors in measurement
Practice questions
Practice questions and answers
3 exam-style questions on this chapter, written for this site from the official syllabus. We haven’t found past IOE papers for this subject yet; if you have some, share them in the community.
- Practice · 8 marks
Explain the different types of errors in measurement and describe the main sources of error in a measuring process.
Answer
Error is the difference between the measured value and the true value of the quantity: . Absolute error is ; relative (percentage) error is .
Types of error
- Gross errors: caused by human mistakes such as wrong reading, wrong recording, using the instrument wrongly or forgetting to correct zero error. They can be avoided by care and by repeating the measurement.
- Systematic (fixed) errors: they follow a definite law and have the same magnitude and sign for repeated readings under the same conditions, so they can be predicted and corrected.
- Instrumental: worn anvils, wrong calibration, zero error, backlash.
- Environmental: temperature, humidity, pressure, vibration, dust.
- Observational: parallax, wrong estimation of the fraction of a division.
- Random (accidental) errors: small variations in repeated readings that cannot be predicted individually, caused by small changes in temperature, friction, operator judgement and so on. They are treated by statistics: the mean of many readings is taken and the scatter is described by standard deviation.
Sources of error
| Source | Examples |
|---|---|
| Standard / calibration | Master or slip gauge worn or not calibrated |
| Workpiece | Surface roughness, form errors, elastic deformation, out-of-roundness |
| Instrument | Friction, backlash, hysteresis, zero error, poor resolution, wear of anvils |
| Environment | Temperature different from the standard C, vibration, humidity, dust |
| Operator | Parallax, unequal measuring force, bad technique, fatigue |
| Method / contact | Abbe's principle not followed, cosine error, contact pressure, alignment errors |
Reducing errors
Measure at standard temperature C or allow the work and instrument to soak, apply corrections for known systematic errors, calibrate regularly, use correct measuring force (ratchet), follow Abbe's principle, and take the mean of several readings to reduce random error.
- Practice · 4+4 marks
(a) A cylindrical slug has diameter mm and height mm. Calculate its volume and the maximum possible error and the probable (root-sum-square) error in the volume. (b) Eight readings of the diameter of a shaft (mm) are: 25.02, 24.98, 25.01, 25.03, 24.99, 25.00, 25.02, 25.01. Find the mean, the sample standard deviation and the standard error of the mean. How many readings are needed to halve the standard error?
Answer
(a) Error propagation
For the relative error depends on each variable as
Maximum error: (0.243 %).
Probable error: (0.180 %).
The diameter contributes most of the error because it is squared.
Answer: mm³ (maximum), mm³ (probable).
(b) Averaging
Number of readings .
| Reading | (mm) | () |
|---|---|---|
| 25.02 | +0.0125 | 156.25 |
| 24.98 | -0.0275 | 756.25 |
| 25.01 | +0.0025 | 6.25 |
| 25.03 | +0.0225 | 506.25 |
| 24.99 | -0.0175 | 306.25 |
| 25.00 | -0.0075 | 56.25 |
| 25.02 | +0.0125 | 156.25 |
| 25.01 | +0.0025 | 6.25 |
Sum of squares mm².
Since the standard error varies as , halving it needs four times larger: readings. Averaging reduces random error but not systematic error.
Answer: mean = 25.0075 mm, = 0.0167 mm, standard error = 0.0059 mm; 32 readings for half the standard error.
- Practice · 6 marks
A dial gauge is calibrated against slip gauges. The applied displacement (mm) and the dial reading (mm) are: (0, 0.02), (2, 2.05), (4, 4.03), (6, 6.10), (8, 8.08), (10, 10.14). Using the method of least squares fit the line , find the residuals and use the line to estimate the reading for a true displacement of 5 mm. State what the slope and intercept mean.
Answer
The method of least squares chooses and so that is minimum. This gives the normal equations
| 0 | 0.02 | 0 | 0 |
| 2 | 2.05 | 4.10 | 4 |
| 4 | 4.03 | 16.12 | 16 |
| 6 | 6.10 | 36.60 | 36 |
| 8 | 8.08 | 64.64 | 64 |
| 10 | 10.14 | 101.40 | 100 |
| 30 | 30.42 | 222.86 | 220 |
:
Fitted line: .
| fitted | residual | ||
|---|---|---|---|
| 0 | 0.02 | 0.0157 | +0.0043 |
| 2 | 2.05 | 2.0371 | +0.0129 |
| 4 | 4.03 | 4.0586 | -0.0286 |
| 6 | 6.10 | 6.0809 | +0.0191 |
| 8 | 8.08 | 8.1034 | -0.0234 |
| 10 | 10.14 | 10.1243 | +0.0157 |
The residuals add to zero (as they must) and .
Estimate at mm: mm.
- Intercept mm is the zero error of the gauge.
- Slope means the gauge reads about 1.1 % high (scale error); the calibration factor is .
Answer: (mm); reading at 5 mm = 5.070 mm.
Written from the official syllabus. Questions and answers are written for this site; check them against your class notes.
Chapter titles and hours from the IOE syllabus ↗