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Chapter 2 · 2 hours

Errors in measurement

Practice questions

Practice questions and answers

3 exam-style questions on this chapter, written for this site from the official syllabus. We haven’t found past IOE papers for this subject yet; if you have some, share them in the community.

  • Practice · 8 marks

Explain the different types of errors in measurement and describe the main sources of error in a measuring process.

Answer

Error is the difference between the measured value and the true value of the quantity: e=Vm−Vte = V_m - V_t. Absolute error is ee; relative (percentage) error is e/Vt×100e/V_t \times 100.

Types of error

  1. Gross errors: caused by human mistakes such as wrong reading, wrong recording, using the instrument wrongly or forgetting to correct zero error. They can be avoided by care and by repeating the measurement.
  2. Systematic (fixed) errors: they follow a definite law and have the same magnitude and sign for repeated readings under the same conditions, so they can be predicted and corrected.
    • Instrumental: worn anvils, wrong calibration, zero error, backlash.
    • Environmental: temperature, humidity, pressure, vibration, dust.
    • Observational: parallax, wrong estimation of the fraction of a division.
  3. Random (accidental) errors: small variations in repeated readings that cannot be predicted individually, caused by small changes in temperature, friction, operator judgement and so on. They are treated by statistics: the mean of many readings is taken and the scatter is described by standard deviation.

Sources of error

SourceExamples
Standard / calibrationMaster or slip gauge worn or not calibrated
WorkpieceSurface roughness, form errors, elastic deformation, out-of-roundness
InstrumentFriction, backlash, hysteresis, zero error, poor resolution, wear of anvils
EnvironmentTemperature different from the standard 20∘20^\circC, vibration, humidity, dust
OperatorParallax, unequal measuring force, bad technique, fatigue
Method / contactAbbe's principle not followed, cosine error, contact pressure, alignment errors

Reducing errors

Measure at standard temperature 20∘20^\circC or allow the work and instrument to soak, apply corrections for known systematic errors, calibrate regularly, use correct measuring force (ratchet), follow Abbe's principle, and take the mean of several readings to reduce random error.

  • Practice · 4+4 marks

(a) A cylindrical slug has diameter d=25.00±0.02d = 25.00 \pm 0.02 mm and height h=60.00±0.05h = 60.00 \pm 0.05 mm. Calculate its volume and the maximum possible error and the probable (root-sum-square) error in the volume. (b) Eight readings of the diameter of a shaft (mm) are: 25.02, 24.98, 25.01, 25.03, 24.99, 25.00, 25.02, 25.01. Find the mean, the sample standard deviation and the standard error of the mean. How many readings are needed to halve the standard error?

Answer

(a) Error propagation

For V=πd2h4V = \dfrac{\pi d^2 h}{4} the relative error depends on each variable as

δVV=2δdd+δhh(maximum),δVV=(2δdd)2+(δhh)2(probable)\frac{\delta V}{V} = 2\frac{\delta d}{d} + \frac{\delta h}{h} \quad (\text{maximum}), \qquad \frac{\delta V}{V} = \sqrt{\left(2\frac{\delta d}{d}\right)^2 + \left(\frac{\delta h}{h}\right)^2} \quad (\text{probable}) V=π(25)2(60)4=29 452 mm3V = \frac{\pi (25)^2 (60)}{4} = 29\,452\ \text{mm}^3
  • 2 δd/d=2(0.02/25)=0.00162\,\delta d/d = 2(0.02/25) = 0.0016
  • δh/h=0.05/60=0.000833\delta h/h = 0.05/60 = 0.000833

Maximum error: δV=29452×(0.0016+0.000833)=71.7 mm3\delta V = 29452 \times (0.0016 + 0.000833) = 71.7\ \text{mm}^3 (0.243 %).

Probable error: δV=294520.00162+0.0008332=29452×0.001804=53.1 mm3\delta V = 29452\sqrt{0.0016^2 + 0.000833^2} = 29452 \times 0.001804 = 53.1\ \text{mm}^3 (0.180 %).

The diameter contributes most of the error because it is squared.

Answer: V=29 452±72V = 29\,452 \pm 72 mm³ (maximum), ±53\pm 53 mm³ (probable).

(b) Averaging

Number of readings n=8n = 8.

dˉ=25.02+24.98+25.01+25.03+24.99+25.00+25.02+25.018=200.068=25.0075 mm\bar d = \frac{25.02+24.98+25.01+25.03+24.99+25.00+25.02+25.01}{8} = \frac{200.06}{8} = 25.0075\ \text{mm}
Readingx−dˉx - \bar d (mm)(x−dˉ)2(x-\bar d)^2 (×10−6\times10^{-6})
25.02+0.0125156.25
24.98-0.0275756.25
25.01+0.00256.25
25.03+0.0225506.25
24.99-0.0175306.25
25.00-0.007556.25
25.02+0.0125156.25
25.01+0.00256.25

Sum of squares =1950×10−6= 1950\times10^{-6} mm².

s=1950×10−6n−1=278.6×10−6=0.0167 mms = \sqrt{\frac{1950\times10^{-6}}{n-1}} = \sqrt{278.6\times10^{-6}} = 0.0167\ \text{mm} σdˉ=sn=0.01678=0.0059 mm\sigma_{\bar d} = \frac{s}{\sqrt{n}} = \frac{0.0167}{\sqrt 8} = 0.0059\ \text{mm}

Since the standard error varies as 1/n1/\sqrt n, halving it needs nn four times larger: 4×8=324 \times 8 = 32 readings. Averaging reduces random error but not systematic error.

Answer: mean = 25.0075 mm, ss = 0.0167 mm, standard error = 0.0059 mm; 32 readings for half the standard error.

  • Practice · 6 marks

A dial gauge is calibrated against slip gauges. The applied displacement xx (mm) and the dial reading yy (mm) are: (0, 0.02), (2, 2.05), (4, 4.03), (6, 6.10), (8, 8.08), (10, 10.14). Using the method of least squares fit the line y=a+bxy = a + bx, find the residuals and use the line to estimate the reading for a true displacement of 5 mm. State what the slope and intercept mean.

Answer

The method of least squares chooses aa and bb so that ∑(yi−a−bxi)2\sum (y_i - a - b x_i)^2 is minimum. This gives the normal equations

b=n∑xy−∑x∑yn∑x2−(∑x)2,a=∑y−b∑xnb = \frac{n\sum xy - \sum x \sum y}{n\sum x^2 - (\sum x)^2}, \qquad a = \frac{\sum y - b\sum x}{n}
xxyyxyxyx2x^2
00.0200
22.054.104
44.0316.1216
66.1036.6036
88.0864.6464
1010.14101.40100
3030.42222.86220

n=6n = 6:

b=6(222.86)−(30)(30.42)6(220)−302=1337.16−912.61320−900=424.56420=1.0109b = \frac{6(222.86) - (30)(30.42)}{6(220) - 30^2} = \frac{1337.16 - 912.6}{1320 - 900} = \frac{424.56}{420} = 1.0109 a=30.42−1.0109(30)6=0.0157 mma = \frac{30.42 - 1.0109(30)}{6} = 0.0157\ \text{mm}

Fitted line: y=0.0157+1.0109 xy = 0.0157 + 1.0109\,x.

xxyyfittedresidual
00.020.0157+0.0043
22.052.0371+0.0129
44.034.0586-0.0286
66.106.0809+0.0191
88.088.1034-0.0234
1010.1410.1243+0.0157

The residuals add to zero (as they must) and ∑e2=0.0021 mm2\sum e^2 = 0.0021\ \text{mm}^2.

Estimate at x=5x = 5 mm: y=0.0157+1.0109(5)=5.070y = 0.0157 + 1.0109(5) = 5.070 mm.

  • Intercept a=0.016a = 0.016 mm is the zero error of the gauge.
  • Slope b=1.011b = 1.011 means the gauge reads about 1.1 % high (scale error); the calibration factor is 1/b=0.9891/b = 0.989.

Answer: y=0.0157+1.0109xy = 0.0157 + 1.0109x (mm); reading at 5 mm = 5.070 mm.

Written from the official syllabus. Questions and answers are written for this site; check them against your class notes.

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