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Chapter 6 · 8 hours

Water Conveyance Structures

IOE past exam questions

Past questions and answers

33 questions set from this chapter, 5 of them more than once; 1 is most repeated (set, or a close variant set, in 3 or more exams). Most repeated first.

  • Most repeated · 3 of 21 exams
  • 2079 Baishakh · 8 marks

The design discharge through the tunnel of a hydropower project is 25 m³/sec and is conveyed by two penstocks to the turbine. The length and diameter of the tunnel are 4 km and 8 m respectively, friction factor of the tunnel is 0.016 and length of each penstock is 500 m, diameter and friction factor of the penstock are 2 m and 0.04 respectively and velocity of wave in penstock = 1600 m/sec. If a surge tank of 15 m diameter has been provided at the end of the tunnel, find the following for full load rejection: (i) maximum up-surge, (ii) maximum down-surge, (iii) water hammer pressure, (iv) time of oscillation of wave.

Similar questions: Surge and water hammer: 60 m³/s, 30 m surge tank (2070 Ashad) · Surge and water hammer: 45 m³/s, 20 m surge tank (2082 Baishakh)

Answer

Method used

Let the tunnel have area AtA_t, length LL, diameter DD and friction factor ff; the tank has area AsA_s.

  • Tunnel velocity V=Q/AtV = Q/A_t; steady friction loss hf=fLV22gDh_f = \dfrac{fLV^2}{2gD}.
  • Frictionless amplitude: Z0=VLAtgAsZ_0 = V\sqrt{\dfrac{L A_t}{g A_s}}.
  • Upsurge with friction (full load rejection), ZZ measured above reservoir level, from the equation of motion and continuity:
Zmaxhf=Z022hf2[1−e−2hf(Zmax+hf)/Z02]\frac{Z_{max}}{h_f}=\frac{Z_0^2}{2h_f^2}\left[1-e^{-2h_f (Z_{max}+h_f)/Z_0^2}\right]
  • The following down-surge is found by integrating the reversed-flow equations step by step (below reservoir level).
  • Period of mass oscillation: T=2πLAsgAtT = 2\pi\sqrt{\dfrac{L A_s}{g A_t}}.

Surge in the tunnel

At=50.27 m2A_t = 50.27\ \text{m}^2, As=π4(15)2=176.71 m2A_s = \frac{\pi}{4}(15)^2 = 176.71\ \text{m}^2, L=4000L = 4000 m.

  • V=25/50.27=0.497V = 25/50.27 = 0.497 m/s
  • hf=0.016×4000×0.49722(9.81)(8)=0.101h_f = \dfrac{0.016 \times 4000 \times 0.497^2}{2(9.81)(8)} = 0.101 m
  • Z0=0.4974000×50.279.81×176.71=5.36Z_0 = 0.497\sqrt{\dfrac{4000 \times 50.27}{9.81 \times 176.71}} = 5.36 m

(i) Maximum up-surge

Zmax=5.29Z_{max} = 5.29 m above reservoir level.

(ii) Maximum down-surge

First downswing =5.16= 5.16 m below reservoir level.

(iii) Water hammer pressure

Flow per penstock =25/2=12.5= 25/2 = 12.5 m³/s; v=12.5/3.142=3.979v = 12.5/3.142 = 3.979 m/s. Closure time for full load rejection is taken as less than 2L/a=2(500)/1600=0.6252L/a = 2(500)/1600 = 0.625 s (rapid closure):

h=avg=1600×3.9799.81=649.0 mh = \frac{a v}{g} = \frac{1600 \times 3.979}{9.81} = 649.0\ \text{m}

p=ρgh=6.37 MPap = \rho g h = 6.37\ \text{MPa} (≈64.9 kg/cm2\approx 64.9\ \text{kg/cm}^2).

(iv) Time of oscillation

T=2π4000×176.719.81×50.27=237.9 s≈4.0 minT = 2\pi\sqrt{\frac{4000 \times 176.71}{9.81 \times 50.27}} = 237.9\ \text{s} \approx 4.0\ \text{min}

Answer: up-surge 5.29 m; down-surge 5.16 m; water hammer head 649.0 m (6.37 MPa); T=237.9T = 237.9 s.

  • Asked 2 times
  • 2081 Baishakh · 4 marks
  • 2073 Shrawan · 3 marks

Describe the design procedure of a forebay (write the procedure to compute the dimensions of the forebay and the equations used for such purpose) with a neat sketch.

Answer

A forebay is a small reservoir at the end of the headrace (canal or tunnel) from which the penstock takes off. It stores water to meet sudden load demand, helps the transition from open-channel to pressure flow, and provides a place for the trash rack, spillway and flushing of sediment.

Design procedure

  1. Decide the discharge and retention time: QQ = turbine discharge; retention time tt is usually 2-3 minutes at full load.
  2. Volume of storage: V=Q tV=Q\,t
  3. Cross-section: limit the velocity in the forebay to v≤0.2−0.3v\le0.2-0.3 m/s, so that sediment settles and flow is calm: A=Q/vA=Q/v
  4. Water depth from the submergence of the penstock intake:
    • velocity in penstock, Vp=Qn π4D2V_p=\dfrac{Q}{n\,\frac{\pi}{4}D^2}
    • Gordon's formula S=C VpDS=C\,V_p\sqrt D (C=0.7245C=0.7245 for symmetrical and 0.5434 for asymmetrical flow)
    • depth H=S+D+H=S+D+ bottom clearance (0.3-0.5 m)
  5. Width and length: B=AHB=\dfrac{A}{H}, and L=VAL=\dfrac{V}{A} (check L/BL/B is large enough, around 2-4, with a gradual expansion from the headrace).
  6. Spillway: to pass the full design discharge when the turbines trip, Q=C Ls h3/2Q=C\,L_s\,h^{3/2} with C≈1.7C\approx1.7 for a broad crest and h=0.3−0.5h=0.3-0.5 m.
  7. Free board (0.5 m), bottom slope towards a flushing gate, trash rack at the intake and an air vent behind the penstock gate.
  8. Check the entrance loss and the top of the forebay wall level = full supply level + surge + free board.

Sketch

PLAN
 headrace ====> \  forebay  /|==> penstock
        transition| rack     |
 ====>           /           |==> penstock
              spillway  |  flush gate
                        v to river

SECTION
 FSL ~~~~~~~~~~~~~~~~~~~~~~~~~~
      |      S      |rack|gate
      |             |####|  ___ penstock crown
 bed  |_____________|####|_/ D
        0.5 m clearance
  • Asked 2 times
  • 2082 Bhadra · 4 marks
  • 2082 Baishakh · 3 marks

How do you carry out the optimization of a hydraulic tunnel (how can the diameter of a power tunnel in a hydropower project be optimized using cost-benefit analysis)? Explain.

Answer

The diameter of a power tunnel is chosen so that the net benefit (value of energy saved minus the cost of the tunnel) is highest. A small diameter is cheap but gives high velocity, high head loss and less energy; a large diameter costs more but loses less head.

Step by step procedure

  1. Select several trial diameters D1,D2,…D_1, D_2, \dots (e.g. 3.0, 3.5, 4.0, 4.5, 5.0 m) for the design flow QQ and the tunnel length LL.
  2. Head loss for each: hf=f LDV22gh_f=\dfrac{f\,L}{D}\dfrac{V^2}{2g} or Manning, with V=4QπD2V=\dfrac{4Q}{\pi D^2}, so hf∝Q2LD5h_f\propto\dfrac{Q^2L}{D^5}. Add the minor losses.
  3. Power and energy loss: Ploss=ρgQhfηP_{loss}=\rho g Q h_f\eta and the annual energy loss Eloss=Ploss×8760×PFE_{loss}=P_{loss}\times8760\times PF (PF = plant factor, and including the variation of Q through the flow-duration curve).
  4. Annual cost of the lost energy: CE=Eloss×tariffC_E=E_{loss}\times\text{tariff} (loss of income). Add the cost of lost capacity.
  5. Capital cost of the tunnel for each diameter: excavation, support, lining and grouting, usually of the form Cc=k DmC_c=k\,D^{m} (with mm about 1.2-2) per metre. Convert to an annual cost: CA=Cc×CRF+O&MC_A=C_c\times CRF+\text{O\&M}, where CRF is the capital recovery factor at the given interest rate and life.
  6. Total annual cost: CT(D)=CA(D)+CE(D)C_T(D)=C_A(D)+C_E(D).
  7. Optimum diameter: the diameter at which CTC_T is minimum, i.e. where dCAdD+dCEdD=0\dfrac{dC_A}{dD}+\dfrac{dC_E}{dD}=0; or the diameter at which the incremental benefit/cost ratio (extra energy value / extra annual cost) just exceeds 1. Plot CAC_A, CEC_E and CTC_T against DD, and read the minimum.

If Cc=kDmC_c=kD^{m} and CE=a D−5C_E=a\,D^{-5}, then

ddD(k CRF Dm+aD−5)=0 ⇒ Dopt=(5am k CRF)1m+5\frac{d}{dD}\left(k\,CRF\,D^{m}+aD^{-5}\right)=0\ \Rightarrow\ D_{opt}=\left(\frac{5a}{m\,k\,CRF}\right)^{\frac{1}{m+5}}
  1. Check the practical limits: velocity (about 2.5-4 m/s for lined pressure tunnels, less for unlined), minimum construction diameter (about 2.5-3 m for TBM or drilling), geology and surge conditions.
  • Asked 2 times
  • 2080 Baishakh · 2+4 marks
  • 2069 Chaitra · 3 marks

Why is lining important in hydropower tunnels? Explain the importance and the different types of lining.

Answer

Importance of lining in hydropower tunnels

  1. Reduces friction loss: a smooth concrete surface has n≈0.013−0.015n\approx0.013-0.015 against 0.03−0.040.03-0.04 for rough rock, so a smaller section can carry the same discharge with less head loss.
  2. Structural support: carries the rock load and prevents falls of rock, slaking and collapse, especially in weak or jointed rock.
  3. Resists internal water pressure in pressure tunnels: the lining (reinforced concrete or steel) transfers the pressure to the rock and prevents hydraulic fracturing.
  4. Prevents leakage of water into the rock (loss of water, slope instability, damage to nearby structures) and prevents the entry of groundwater when the tunnel is empty.
  5. Protects the rock from erosion and from deterioration, and prevents damage by high velocity flow.
  6. Smooth flow reduces cavitation and vibration, and provides a durable surface for maintenance.

Types of lining

TypeFeatures and use
Shotcrete (sprayed concrete) liningThin layer (5-15 cm), with mesh/fibre; quick, used for primary support and for non-pressure tunnels in good rock
Plain (mass) concrete liningPoured behind steel forms, 20-40 cm thick; used for non-pressure tunnels of medium quality rock
Reinforced concrete liningUsed in pressure tunnels where internal pressure is high and rock cover is small, and in weak rock
Steel liningUsed for high pressure sections (near the penstock, shafts and under low rock cover); filled with backfill concrete and contact grout
Precast concrete segmentsUsed with a TBM in weak or soil-like ground
Unlined (with bolts and shotcrete only)In very good rock with low velocity; common in Norway; needs a large area

Grouting (contact and consolidation) is done behind the lining, and drainage holes relieve the external water pressure.

  • Asked 2 times
  • 2074 Ashwin · 4 marks
  • 2072 Kartik · 4 marks

Describe the advantages and disadvantages of different tunnel shapes based on geometry with neat sketches.

Answer

The shape of the tunnel cross-section is chosen according to the rock quality, the internal pressure, the construction method and the hydraulic efficiency.

 Circular      Horseshoe        D-shaped       Rectangular
   ___           ___            ______          _______
  /   \         /   \          /      \        |       |
 |     |       |     |        |        |       |       |
  \___/        |     |        |________|       |_______|
               \_____/
ShapeAdvantagesDisadvantages
CircularBest for pressure flow and resists internal and external pressure evenly; lowest friction per area (hydraulically best); suited to TBM; lining thickness is minimumNeeds a big excavation for a given flow area when part full; the floor is curved so access is difficult in drill-and-blast; costly when the invert needs flat construction
Horseshoe (standard/modified)Good arch action for the roof and sides; suits free-flow and low pressure tunnels; flat-ish invert makes construction and the movement of trucks easier; most common for drill and blastNot suitable for high internal pressure; higher stress at corners; more excavation than circular for the same flow
D-shaped (arched roof, flat floor)Easy to construct, good for moving machines; suitable in good rock; economical for non-pressurePoor in weak rock and in pressure flow; stress concentration at the corners
Rectangular (box)Easy construction (cut and cover), simple formwork; used in shallow, low-pressure sections and canalsPoor structural behaviour; high bending, thick lining; not suited to deep tunnels
Egg-shaped / ovalGood self-cleaning at low flows; good for varying dischargeComplex construction; rarely used for hydropower
  • Asked 2 times
  • 2081 Bhadra · 5 marks
  • 2072 Chaitra · 4 marks

How can the economical diameter of a penstock be determined using mathematical analysis (explain with mathematical expression the optimization of a penstock)?

Answer

The economic diameter of a penstock is the diameter at which the total annual cost (cost of the pipe plus the cost of the energy lost in head loss) is the least. A large diameter costs more steel but loses less head.

Mathematical analysis

1. Cost of the penstock. The thickness is t=p D2ση=γHD2σηt=\dfrac{p\,D}{2\sigma\eta}=\dfrac{\gamma H D}{2\sigma\eta} (neglecting the corrosion allowance), where HH is the head including water hammer, σ\sigma is the allowable stress and η\eta is the joint efficiency. The weight of steel per unit length is W=πD t γs∝D2W=\pi D\,t\,\gamma_s\propto D^2. With the unit cost csc_s per unit weight and the annual charge rate rr (interest + depreciation + maintenance):

C1=r cs πγsγH2ση L D2=K1 D2C_1=r\,c_s\,\pi\gamma_s\frac{\gamma H}{2\sigma\eta}\,L\,D^2=K_1\,D^2

2. Cost of the energy lost. The head loss in a pipe of length LL carrying QQ is

hf=f LDV22g=8fLQ2π2gD5h_f=\frac{f\,L}{D}\frac{V^2}{2g}=\frac{8fLQ^2}{\pi^2gD^5}

The power lost is P=γQhfηplP=\gamma Q h_f\eta_{pl} and the annual value of the lost energy (with plant factor PF and unit rate cec_e):

C2=γQ ηpl ce (8760 PF)8fLQ2π2gD5=K2 Q3D5C_2=\gamma Q\,\eta_{pl}\,c_e\,(8760\,PF)\frac{8fLQ^2}{\pi^2gD^5}=\frac{K_2\,Q^3}{D^5}

3. Total annual cost and optimisation.

C=K1D2+K2Q3D5C=K_1D^2+\frac{K_2Q^3}{D^5} dCdD=2K1D−5K2Q3D6=0 ⇒ Decon=(5K22K1)1/7Q3/7\frac{dC}{dD}=2K_1D-\frac{5K_2Q^3}{D^6}=0\ \Rightarrow\ D_{econ}=\left(\frac{5K_2}{2K_1}\right)^{1/7}Q^{3/7}

Thus Decon∝Q3/7D_{econ}\propto Q^{3/7}. At the optimum, the cost of energy lost is 25\frac{2}{5} of the cost of the pipe: C2=25C1C_2=\frac{2}{5}C_1.

4. Practical use. Many empirical formulas relate DD to QQ and HH, but all show the same trend D∝Q3/7D\propto Q^{3/7} found above. After the analysis, the diameter is rounded to a standard plate/pipe size, and the velocity (about 3-6 m/s), the head loss and the water hammer are checked.

  • 2082 Baishakh · 7 marks

A hydropower project has a design discharge of 45 m³/s through a tunnel, which is conveyed by three penstocks to the turbines. The tunnel is 4 km long and 8 m in diameter, with a friction factor of 0.016. Each penstock is 500 m long and 2 m in diameter, with a friction factor of 0.04. The velocity of the wave in the penstocks is 1400 m/s. A surge tank with a diameter of 20 m is provided at the end of the tunnel. For a full load rejection, determine the following: a) Maximum up-surge, b) Maximum down-surge, c) Water hammer pressure, d) Time of oscillation of wave.

Similar questions: Surge and water hammer: 25 m³/s, 15 m surge tank (2079 Baishakh)

Answer

Method used

Let the tunnel have area AtA_t, length LL, diameter DD and friction factor ff; the tank has area AsA_s.

  • Tunnel velocity V=Q/AtV = Q/A_t; steady friction loss hf=fLV22gDh_f = \dfrac{fLV^2}{2gD}.
  • Frictionless amplitude: Z0=VLAtgAsZ_0 = V\sqrt{\dfrac{L A_t}{g A_s}}.
  • Upsurge with friction (full load rejection), ZZ measured above reservoir level, from the equation of motion and continuity:
Zmaxhf=Z022hf2[1−e−2hf(Zmax+hf)/Z02]\frac{Z_{max}}{h_f}=\frac{Z_0^2}{2h_f^2}\left[1-e^{-2h_f (Z_{max}+h_f)/Z_0^2}\right]
  • The following down-surge is found by integrating the reversed-flow equations step by step (below reservoir level).
  • Period of mass oscillation: T=2πLAsgAtT = 2\pi\sqrt{\dfrac{L A_s}{g A_t}}.

Surge in the tunnel

At=π4(8)2=50.27 m2A_t = \frac{\pi}{4}(8)^2 = 50.27\ \text{m}^2, As=π4(20)2=314.16 m2A_s = \frac{\pi}{4}(20)^2 = 314.16\ \text{m}^2, L=4000L = 4000 m.

  • V=45/50.27=0.895V = 45/50.27 = 0.895 m/s
  • hf=0.016×4000×0.89522(9.81)(8)=0.327h_f = \dfrac{0.016 \times 4000 \times 0.895^2}{2(9.81)(8)} = 0.327 m
  • Z0=0.8954000×50.279.81×314.16=7.23Z_0 = 0.895\sqrt{\dfrac{4000 \times 50.27}{9.81 \times 314.16}} = 7.23 m

a) Maximum up-surge

Zmax=7.02Z_{max} = 7.02 m above reservoir level.

b) Maximum down-surge

First downswing =6.63= 6.63 m below reservoir level.

c) Water hammer pressure

Each penstock carries 45/3=1545/3 = 15 m³/s. Ap=π4(2)2=3.142 m2A_p = \frac{\pi}{4}(2)^2 = 3.142\ \text{m}^2, so v=15/3.142=4.775v = 15/3.142 = 4.775 m/s.

Full load rejection means the gates close suddenly (closure time ≤2L/a=2(500)/1400=0.71\le 2L/a = 2(500)/1400 = 0.71 s), so the Joukowsky rise is

h=avg=1400×4.7759.81=681.4 mh = \frac{a v}{g} = \frac{1400 \times 4.775}{9.81} = 681.4\ \text{m}

p=ρgh=6.69 MPap = \rho g h = 6.69\ \text{MPa} (≈68.1 kg/cm2\approx 68.1\ \text{kg/cm}^2).

d) Time of oscillation

T=2π4000×314.169.81×50.27=317.2 s≈5.3 minT = 2\pi\sqrt{\frac{4000 \times 314.16}{9.81 \times 50.27}} = 317.2\ \text{s} \approx 5.3\ \text{min}

(The pressure wave in the penstock itself has a period 4Lp/a=4(500)/1400=1.434L_p/a = 4(500)/1400 = 1.43 s.)

Answer: up-surge 7.02 m; down-surge 6.63 m; water hammer head 681.4 m (6.69 MPa); T=317.2T = 317.2 s.

  • 2070 Ashad · 4+2+2 marks

The design discharge through the tunnel of a hydropower project is 60 m³/s and is conveyed by three penstocks to the turbine of 2 m diameter each. Take the length of the tunnel as 7 km, diameter of tunnel is 10 m, friction factor of tunnel is 0.016, friction factor of penstock = 0.04 and velocity of wave in penstock = 1800 m/sec. If a surge tank of 30 m diameter has been provided at the end of the tunnel, find the following: (i) maximum up-surge and down-surge in the tank, (ii) water hammer pressure, (iii) time of oscillation of wave.

Similar questions: Surge and water hammer: 25 m³/s, 15 m surge tank (2079 Baishakh)

Answer

Method used

Let the tunnel have area AtA_t, length LL, diameter DD and friction factor ff; the tank has area AsA_s.

  • Tunnel velocity V=Q/AtV = Q/A_t; steady friction loss hf=fLV22gDh_f = \dfrac{fLV^2}{2gD}.
  • Frictionless amplitude: Z0=VLAtgAsZ_0 = V\sqrt{\dfrac{L A_t}{g A_s}}.
  • Upsurge with friction (full load rejection), ZZ measured above reservoir level, from the equation of motion and continuity:
Zmaxhf=Z022hf2[1−e−2hf(Zmax+hf)/Z02]\frac{Z_{max}}{h_f}=\frac{Z_0^2}{2h_f^2}\left[1-e^{-2h_f (Z_{max}+h_f)/Z_0^2}\right]
  • The following down-surge is found by integrating the reversed-flow equations step by step (below reservoir level).
  • Period of mass oscillation: T=2πLAsgAtT = 2\pi\sqrt{\dfrac{L A_s}{g A_t}}.

Surge in the tunnel

At=π4(10)2=78.54 m2A_t = \frac{\pi}{4}(10)^2 = 78.54\ \text{m}^2, As=π4(30)2=706.86 m2A_s = \frac{\pi}{4}(30)^2 = 706.86\ \text{m}^2, L=7000L = 7000 m.

  • V=60/78.54=0.764V = 60/78.54 = 0.764 m/s
  • hf=0.016×7000×0.76422(9.81)(10)=0.333h_f = \dfrac{0.016 \times 7000 \times 0.764^2}{2(9.81)(10)} = 0.333 m
  • Z0=0.7647000×78.549.81×706.86=6.80Z_0 = 0.764\sqrt{\dfrac{7000 \times 78.54}{9.81 \times 706.86}} = 6.80 m

(i) Maximum up-surge and down-surge

  • Up-surge =6.58= 6.58 m above reservoir level.
  • Down-surge (first downswing) =6.19= 6.19 m below reservoir level.

(ii) Water hammer pressure

Discharge per penstock =60/3=20= 60/3 = 20 m³/s; Ap=3.142 m2A_p = 3.142\ \text{m}^2; v=20/3.142=6.366v = 20/3.142 = 6.366 m/s.

h=avg=1800×6.3669.81=1168.1 mh = \frac{a v}{g} = \frac{1800 \times 6.366}{9.81} = 1168.1\ \text{m}

p=11.46 MPap = 11.46\ \text{MPa} (≈116.8 kg/cm2\approx 116.8\ \text{kg/cm}^2), for instantaneous (rapid) closure.

(iii) Time of oscillation

T=2π7000×706.869.81×78.54=503.5 s≈8.4 minT = 2\pi\sqrt{\frac{7000 \times 706.86}{9.81 \times 78.54}} = 503.5\ \text{s} \approx 8.4\ \text{min}

Answer: up-surge 6.58 m; down-surge 6.19 m; water hammer head 1168.1 m (11.46 MPa); T=503.5T = 503.5 s.

  • 2080 Baishakh · 8 marks

In a hydropower project the headrace tunnel of 4.0 m diameter and 4000 m length carries 20 m³/s discharge to the surge tank of 10 m diameter. The penstock from the surge tank to the power house has 3.2 m diameter and 700 m length. Considering the case of instantaneous closure, find the maximum height of the surge tank required and the time period of oscillation of wave. Assume friction factor = 0.018.

Similar questions: Surge numerical: 4.5 m tunnel, 2500 m, 25 m³/s (2072 Kartik)

Answer

Method used

Let the tunnel have area AtA_t, length LL, diameter DD and friction factor ff; the tank has area AsA_s.

  • Tunnel velocity V=Q/AtV = Q/A_t; steady friction loss hf=fLV22gDh_f = \dfrac{fLV^2}{2gD}.
  • Frictionless amplitude: Z0=VLAtgAsZ_0 = V\sqrt{\dfrac{L A_t}{g A_s}}.
  • Upsurge with friction (full load rejection), ZZ measured above reservoir level, from the equation of motion and continuity:
Zmaxhf=Z022hf2[1−e−2hf(Zmax+hf)/Z02]\frac{Z_{max}}{h_f}=\frac{Z_0^2}{2h_f^2}\left[1-e^{-2h_f (Z_{max}+h_f)/Z_0^2}\right]
  • The following down-surge is found by integrating the reversed-flow equations step by step (below reservoir level).
  • Period of mass oscillation: T=2πLAsgAtT = 2\pi\sqrt{\dfrac{L A_s}{g A_t}}.

Calculation

At=π4(4)2=12.566 m2A_t = \frac{\pi}{4}(4)^2 = 12.566\ \text{m}^2, As=π4(10)2=78.54 m2A_s = \frac{\pi}{4}(10)^2 = 78.54\ \text{m}^2, L=4000L = 4000 m, f=0.018f = 0.018.

  • V=20/12.566=1.592V = 20/12.566 = 1.592 m/s
  • hf=0.018×4000×1.59222(9.81)(4)=2.32h_f = \dfrac{0.018 \times 4000 \times 1.592^2}{2(9.81)(4)} = 2.32 m
  • Z0=1.5924000×12.5669.81×78.54=12.86Z_0 = 1.592\sqrt{\dfrac{4000 \times 12.566}{9.81 \times 78.54}} = 12.86 m

Instantaneous closure of the turbine gates means complete rejection of the discharge, so the water rises in the tank. The penstock (3.2 m, 700 m) lies downstream of the tank, so it does not affect the tank oscillation.

Maximum height of surge tank

From the upsurge equation with friction: Zmax=11.36Z_{max} = 11.36 m above reservoir level (the frictionless value is 12.86 m).

The tank must therefore extend at least 11.4 m above the reservoir water level (plus a freeboard of about 1 to 2 m). The first downswing is 9.36 m below reservoir level.

Time period

T=2π4000×78.549.81×12.566=317.2 s≈5.3 minT = 2\pi\sqrt{\frac{4000 \times 78.54}{9.81 \times 12.566}} = 317.2\ \text{s} \approx 5.3\ \text{min}

Answer: maximum upsurge height =11.36= 11.36 m above reservoir level; T=317.2T = 317.2 s.

  • 2072 Kartik · 8 marks

In a hydropower project the headrace tunnel of 4.5 m diameter and 2,500 m length carries 25 m³/s discharge to the surge tank of 10 m diameter. The penstock from the surge tank to the power house has 3.5 m diameter and 1000 m length. Considering the case of instantaneous closure, find the maximum height of the surge tank required and the time period of oscillation of wave. Assume friction factor = 0.02.

Similar questions: Surge numerical: 4 m tunnel, 4000 m, 20 m³/s (2080 Baishakh)

Answer

Method used

Let the tunnel have area AtA_t, length LL, diameter DD and friction factor ff; the tank has area AsA_s.

  • Tunnel velocity V=Q/AtV = Q/A_t; steady friction loss hf=fLV22gDh_f = \dfrac{fLV^2}{2gD}.
  • Frictionless amplitude: Z0=VLAtgAsZ_0 = V\sqrt{\dfrac{L A_t}{g A_s}}.
  • Upsurge with friction (full load rejection), ZZ measured above reservoir level, from the equation of motion and continuity:
Zmaxhf=Z022hf2[1−e−2hf(Zmax+hf)/Z02]\frac{Z_{max}}{h_f}=\frac{Z_0^2}{2h_f^2}\left[1-e^{-2h_f (Z_{max}+h_f)/Z_0^2}\right]
  • The following down-surge is found by integrating the reversed-flow equations step by step (below reservoir level).
  • Period of mass oscillation: T=2πLAsgAtT = 2\pi\sqrt{\dfrac{L A_s}{g A_t}}.

Calculation

At=π4(4.5)2=15.904 m2A_t = \frac{\pi}{4}(4.5)^2 = 15.904\ \text{m}^2, As=π4(10)2=78.54 m2A_s = \frac{\pi}{4}(10)^2 = 78.54\ \text{m}^2, L=2500L = 2500 m, f=0.02f = 0.02.

  • V=25/15.904=1.572V = 25/15.904 = 1.572 m/s
  • hf=0.02×2500×1.57222(9.81)(4.5)=1.40h_f = \dfrac{0.02 \times 2500 \times 1.572^2}{2(9.81)(4.5)} = 1.40 m
  • Z0=1.5722500×15.9049.81×78.54=11.29Z_0 = 1.572\sqrt{\dfrac{2500 \times 15.904}{9.81 \times 78.54}} = 11.29 m

Instantaneous closure means full rejection, so the water rises in the tank. The penstock is downstream of the tank and does not change the tank oscillation.

Maximum height of surge tank

With friction, Zmax=10.38Z_{max} = 10.38 m above reservoir level (frictionless value 11.29 m). The tank should rise at least 10.4 m above the reservoir level, plus freeboard of about 1 to 2 m. The first downswing is 9.01 m below reservoir level.

Time period

T=2π2500×78.549.81×15.904=222.9 s≈3.7 minT = 2\pi\sqrt{\frac{2500 \times 78.54}{9.81 \times 15.904}} = 222.9\ \text{s} \approx 3.7\ \text{min}

Answer: maximum upsurge height =10.38= 10.38 m above reservoir level; T=222.9T = 222.9 s.

  • 2070 Chaitra · 2+4 marks

What are the design considerations of a forebay? Design a forebay with turbine discharge 12 m³/sec, water is conveyed from the forebay to the powerhouse by two penstocks of 2 m diameter each. Take retention time 3 minutes and limiting velocity 0.2 m/sec.

Answer

Design considerations of a forebay

  • Storage: enough volume for the retention time (2-3 min) to meet a sudden load increase until the headrace flow adjusts.
  • Low velocity (0.2-0.3 m/s) for settling of the remaining sediment and calm flow at the intake.
  • Adequate submergence of the penstock intake below the minimum water level to avoid vortices and air entry (Gordon's rule), with a trash rack and a smooth bell-mouth.
  • Spillway with a capacity of the design flow, to pass the water on load rejection, with a safe discharge channel.
  • Flushing/desilting arrangement at the bottom (flushing gate and slope) and a bottom clearance of about 0.5 m.
  • Stable foundation, water-tightness (lining), free board 0.5 m and access for maintenance; located on firm ground, close to the powerhouse, and protected from slides.

Design for the given data

Given: Q=12.0Q=12.0 m³/s; 2 penstocks of diameter 2.0 m; retention (detention) time 3 min; limiting velocity in the forebay 0.20 m/s.

Step 1: Volume of the forebay

The forebay stores the water for the retention time:

V=Q t=12.0×(3×60)=2160 m3V=Q\,t=12.0\times(3\times60)=2160\ \text{m}^3

Step 2: Cross-sectional area from the velocity limit

A=Qv=12.00.20=60.0 m2A=\frac{Q}{v}=\frac{12.0}{0.20}=60.0\ \text{m}^2

Step 3: Depth of water (submergence of the penstock intake)

Velocity in each penstock: Vp=Q2×π4D2=1.910V_p=\dfrac{Q}{2\times\frac{\pi}{4}D^2}=1.910 m/s. Minimum submergence to avoid vortices (Gordon, symmetrical approach):

S=0.7245 VpD=0.7245×1.910×2.0=1.96 mS=0.7245\,V_p\sqrt{D}=0.7245\times1.910\times\sqrt{2.0}=1.96\ \text{m}

Water depth = S+D+S+D+ bottom clearance 0.5 m =1.96+2.0+0.5=4.46=1.96+2.0+0.5=4.46 m, adopt H=4.5H=4.5 m.

Step 4: Width and length

B=AH=60.04.5=13.33 m,L=VA=216060.0=36.0 mB=\frac{A}{H}=\frac{60.0}{4.5}=13.33\ \text{m},\qquad L=\frac{V}{A}=\frac{2160}{60.0}=36.0\ \text{m}

Adopt B=13.5B=13.5 m and L=36L=36 m (the volume is then B L H=2187B\,L\,H=2187 m³ ≥V\ge V).

PLAN
 headrace        forebay                 penstocks
 tunnel/canal  +------------------+
 ====> \       |                  |==> penstock 1
        \ trans| trash rack       |
 ====> /       |                  |==> penstock 2
              +--+-spillway-+-flush+
                   |          |
                   v          v  to river (spillway/flushing)

SECTION
 canal bed ____ WL ~~~~~~~~~~~~~~~~~~~~~~
                  |        S (submergence)
                  |   rack  ____ crown
                  |   ####  \   penstock
 flushing  ______ |___####____\_D__
 bottom clearance 0.5 m
ItemValue
Storage volume2160 m³
Water depth4.5 m (+0.5 m free board)
Width13.5 m
Length36 m
Submergence of penstock crown1.96 m

Answer: forebay about 36 m long x 13.5 m wide x 4.5 m deep (water), with a volume of 2160 m³.

  • 2081 Bhadra · 8 marks

Design a forebay for a power plant with a design discharge of 14 m³/s. The system uses two penstock pipes, each with a length of 500 m and diameter of 2 m, to convey water. Assume a detention time of 3 minutes and a flow velocity of 0.2 m/s in the forebay. Additionally, design an appropriate spillway length for the forebay.

Answer

Given: Q=14.0Q=14.0 m³/s; 2 penstocks of diameter 2.0 m and length 500 m; retention (detention) time 3 min; limiting velocity in the forebay 0.20 m/s.

Step 1: Volume of the forebay

The forebay stores the water for the retention time:

V=Q t=14.0×(3×60)=2520 m3V=Q\,t=14.0\times(3\times60)=2520\ \text{m}^3

Step 2: Cross-sectional area from the velocity limit

A=Qv=14.00.20=70.0 m2A=\frac{Q}{v}=\frac{14.0}{0.20}=70.0\ \text{m}^2

Step 3: Depth of water (submergence of the penstock intake)

Velocity in each penstock: Vp=Q2×π4D2=2.228V_p=\dfrac{Q}{2\times\frac{\pi}{4}D^2}=2.228 m/s. Minimum submergence to avoid vortices (Gordon, symmetrical approach):

S=0.7245 VpD=0.7245×2.228×2.0=2.28 mS=0.7245\,V_p\sqrt{D}=0.7245\times2.228\times\sqrt{2.0}=2.28\ \text{m}

Water depth = S+D+S+D+ bottom clearance 0.5 m =2.28+2.0+0.5=4.78=2.28+2.0+0.5=4.78 m, adopt H=4.8H=4.8 m.

Step 4: Width and length

B=AH=70.04.8=14.58 m,L=VA=252070.0=36.0 mB=\frac{A}{H}=\frac{70.0}{4.8}=14.58\ \text{m},\qquad L=\frac{V}{A}=\frac{2520}{70.0}=36.0\ \text{m}

Adopt B=15.0B=15.0 m and L=36L=36 m (the volume is then B L H=2592B\,L\,H=2592 m³ ≥V\ge V).

The penstock length (500 m) is not needed for sizing the forebay by this method; it matters for the penstock head loss and the water hammer.

Step 5: Spillway of the forebay

If the turbines trip, the whole discharge must spill over the forebay spillway (side-channel type) while the water rises by h=0.5h=0.5 m:

Q=C Ls h3/2 ⇒ Ls=QC h3/2=14.01.7×0.53/2=23.3 mQ=C\,L_s\,h^{3/2}\ \Rightarrow\ L_s=\frac{Q}{C\,h^{3/2}}=\frac{14.0}{1.7\times0.5^{3/2}}=23.3\ \text{m}

(C=1.7C=1.7 for a broad-crested weir.) Adopt Ls=24L_s=24 m, placed along the side wall (or folded), with a spill channel to the river.

PLAN
 headrace        forebay                 penstocks
 tunnel/canal  +------------------+
 ====> \       |                  |==> penstock 1
        \ trans| trash rack       |
 ====> /       |                  |==> penstock 2
              +--+-spillway-+-flush+
                   |          |
                   v          v  to river (spillway/flushing)

SECTION
 canal bed ____ WL ~~~~~~~~~~~~~~~~~~~~~~
                  |        S (submergence)
                  |   rack  ____ crown
                  |   ####  \   penstock
 flushing  ______ |___####____\_D__
 bottom clearance 0.5 m
ItemValue
Storage volume2520 m³
Water depth4.8 m (+0.5 m free board)
Width15.0 m
Length36 m
Submergence of penstock crown2.28 m

Answer: forebay about 36 m long x 15.0 m wide x 4.8 m deep (water), with a volume of 2520 m³.

  • 2079 Baishakh · 6 marks

Design a forebay structure with turbine discharge of 14.5 m³/s with two penstocks 1.8 m diameter each. Take retention time 3 minutes and limiting velocity 0.22 m/s. Draw neat sketch of plan and section.

Answer

Given: Q=14.5Q=14.5 m³/s; 2 penstocks of diameter 1.8 m; retention (detention) time 3 min; limiting velocity in the forebay 0.22 m/s.

Step 1: Volume of the forebay

The forebay stores the water for the retention time:

V=Q t=14.5×(3×60)=2610 m3V=Q\,t=14.5\times(3\times60)=2610\ \text{m}^3

Step 2: Cross-sectional area from the velocity limit

A=Qv=14.50.22=65.9 m2A=\frac{Q}{v}=\frac{14.5}{0.22}=65.9\ \text{m}^2

Step 3: Depth of water (submergence of the penstock intake)

Velocity in each penstock: Vp=Q2×π4D2=2.849V_p=\dfrac{Q}{2\times\frac{\pi}{4}D^2}=2.849 m/s. Minimum submergence to avoid vortices (Gordon, symmetrical approach):

S=0.7245 VpD=0.7245×2.849×1.8=2.77 mS=0.7245\,V_p\sqrt{D}=0.7245\times2.849\times\sqrt{1.8}=2.77\ \text{m}

Water depth = S+D+S+D+ bottom clearance 0.5 m =2.77+1.8+0.5=5.07=2.77+1.8+0.5=5.07 m, adopt H=5.1H=5.1 m.

Step 4: Width and length

B=AH=65.95.1=12.92 m,L=VA=261065.9=39.6 mB=\frac{A}{H}=\frac{65.9}{5.1}=12.92\ \text{m},\qquad L=\frac{V}{A}=\frac{2610}{65.9}=39.6\ \text{m}

Adopt B=13.0B=13.0 m and L=40L=40 m (the volume is then B L H=2652B\,L\,H=2652 m³ ≥V\ge V).

PLAN
 headrace        forebay                 penstocks
 tunnel/canal  +------------------+
 ====> \       |                  |==> penstock 1
        \ trans| trash rack       |
 ====> /       |                  |==> penstock 2
              +--+-spillway-+-flush+
                   |          |
                   v          v  to river (spillway/flushing)

SECTION
 canal bed ____ WL ~~~~~~~~~~~~~~~~~~~~~~
                  |        S (submergence)
                  |   rack  ____ crown
                  |   ####  \   penstock
 flushing  ______ |___####____\_D__
 bottom clearance 0.5 m
ItemValue
Storage volume2610 m³
Water depth5.1 m (+0.5 m free board)
Width13.0 m
Length40 m
Submergence of penstock crown2.77 m

Answer: forebay about 40 m long x 13.0 m wide x 5.1 m deep (water), with a volume of 2610 m³.

  • 2080 Bhadra · 6 marks

Design a forebay with the following data: design discharge = 20 m³/s, penstock length = 300 m, detention time = 3 minutes, diameter of penstock = 2.2 m.

Answer

Assumptions: a single penstock (as only one diameter is given); limiting velocity 0.2 m/s.

Given: Q=20.0Q=20.0 m³/s; 1 penstock of diameter 2.2 m and length 300 m; retention (detention) time 3 min; limiting velocity in the forebay 0.20 m/s (assumed, as it is not given).

Step 1: Volume of the forebay

The forebay stores the water for the retention time:

V=Q t=20.0×(3×60)=3600 m3V=Q\,t=20.0\times(3\times60)=3600\ \text{m}^3

Step 2: Cross-sectional area from the velocity limit

A=Qv=20.00.20=100.0 m2A=\frac{Q}{v}=\frac{20.0}{0.20}=100.0\ \text{m}^2

Step 3: Depth of water (submergence of the penstock intake)

Velocity in each penstock: Vp=Q1×π4D2=5.261V_p=\dfrac{Q}{1\times\frac{\pi}{4}D^2}=5.261 m/s. Minimum submergence to avoid vortices (Gordon, symmetrical approach):

S=0.7245 VpD=0.7245×5.261×2.2=5.65 mS=0.7245\,V_p\sqrt{D}=0.7245\times5.261\times\sqrt{2.2}=5.65\ \text{m}

Water depth = S+D+S+D+ bottom clearance 0.5 m =5.65+2.2+0.5=8.35=5.65+2.2+0.5=8.35 m, adopt H=8.4H=8.4 m.

Step 4: Width and length

B=AH=100.08.4=11.90 m,L=VA=3600100.0=36.0 mB=\frac{A}{H}=\frac{100.0}{8.4}=11.90\ \text{m},\qquad L=\frac{V}{A}=\frac{3600}{100.0}=36.0\ \text{m}

Adopt B=12.0B=12.0 m and L=36L=36 m (the volume is then B L H=3629B\,L\,H=3629 m³ ≥V\ge V).

The penstock length (300 m) is not needed for sizing the forebay by this method; it matters for the penstock head loss and the water hammer.

PLAN
 headrace        forebay                 penstocks
 tunnel/canal  +------------------+
 ====> \       |                  |==> penstock 1
        \ trans| trash rack       |
 ====> /       |                  |==> penstock 2
              +--+-spillway-+-flush+
                   |          |
                   v          v  to river (spillway/flushing)

SECTION
 canal bed ____ WL ~~~~~~~~~~~~~~~~~~~~~~
                  |        S (submergence)
                  |   rack  ____ crown
                  |   ####  \   penstock
 flushing  ______ |___####____\_D__
 bottom clearance 0.5 m
ItemValue
Storage volume3600 m³
Water depth8.4 m (+0.5 m free board)
Width12.0 m
Length36 m
Submergence of penstock crown5.65 m

Answer: forebay about 36 m long x 12.0 m wide x 8.4 m deep (water), with a volume of 3600 m³.

  • 2075 Ashwin · 3 marks

Find out the dimension of a forebay which accommodates a storage for 3 minutes of operation for a hydropower plant having the following data: design discharge = 20 m³/s; length of penstock = 300 m; diameter of penstock = 2.20 m.

Answer

Assumptions: a single penstock; limiting velocity 0.2 m/s (usual limit).

Given: Q=20.0Q=20.0 m³/s; 1 penstock of diameter 2.2 m and length 300 m; retention (detention) time 3 min; limiting velocity in the forebay 0.20 m/s (assumed, as it is not given).

Step 1: Volume of the forebay

The forebay stores the water for the retention time:

V=Q t=20.0×(3×60)=3600 m3V=Q\,t=20.0\times(3\times60)=3600\ \text{m}^3

Step 2: Cross-sectional area from the velocity limit

A=Qv=20.00.20=100.0 m2A=\frac{Q}{v}=\frac{20.0}{0.20}=100.0\ \text{m}^2

Step 3: Depth of water (submergence of the penstock intake)

Velocity in each penstock: Vp=Q1×π4D2=5.261V_p=\dfrac{Q}{1\times\frac{\pi}{4}D^2}=5.261 m/s. Minimum submergence to avoid vortices (Gordon, symmetrical approach):

S=0.7245 VpD=0.7245×5.261×2.2=5.65 mS=0.7245\,V_p\sqrt{D}=0.7245\times5.261\times\sqrt{2.2}=5.65\ \text{m}

Water depth = S+D+S+D+ bottom clearance 0.5 m =5.65+2.2+0.5=8.35=5.65+2.2+0.5=8.35 m, adopt H=8.4H=8.4 m.

Step 4: Width and length

B=AH=100.08.4=11.90 m,L=VA=3600100.0=36.0 mB=\frac{A}{H}=\frac{100.0}{8.4}=11.90\ \text{m},\qquad L=\frac{V}{A}=\frac{3600}{100.0}=36.0\ \text{m}

Adopt B=12.0B=12.0 m and L=36L=36 m (the volume is then B L H=3629B\,L\,H=3629 m³ ≥V\ge V).

The penstock length (300 m) is not needed for sizing the forebay by this method; it matters for the penstock head loss and the water hammer.

PLAN
 headrace        forebay                 penstocks
 tunnel/canal  +------------------+
 ====> \       |                  |==> penstock 1
        \ trans| trash rack       |
 ====> /       |                  |==> penstock 2
              +--+-spillway-+-flush+
                   |          |
                   v          v  to river (spillway/flushing)

SECTION
 canal bed ____ WL ~~~~~~~~~~~~~~~~~~~~~~
                  |        S (submergence)
                  |   rack  ____ crown
                  |   ####  \   penstock
 flushing  ______ |___####____\_D__
 bottom clearance 0.5 m
ItemValue
Storage volume3600 m³
Water depth8.4 m (+0.5 m free board)
Width12.0 m
Length36 m
Submergence of penstock crown5.65 m

Answer: forebay about 36 m long x 12.0 m wide x 8.4 m deep (water), with a volume of 3600 m³.

  • 2071 Chaitra · 4 marks

Design a forebay using the following data: Q = 15 m³/s; storage requirement = 4 minutes; length of penstock = 500 m; diameter of penstock = 2 m.

Answer

Assumptions: a single penstock; limiting velocity 0.2 m/s (usual limit).

Given: Q=15.0Q=15.0 m³/s; 1 penstock of diameter 2.0 m and length 500 m; retention (detention) time 4 min; limiting velocity in the forebay 0.20 m/s (assumed, as it is not given).

Step 1: Volume of the forebay

The forebay stores the water for the retention time:

V=Q t=15.0×(4×60)=3600 m3V=Q\,t=15.0\times(4\times60)=3600\ \text{m}^3

Step 2: Cross-sectional area from the velocity limit

A=Qv=15.00.20=75.0 m2A=\frac{Q}{v}=\frac{15.0}{0.20}=75.0\ \text{m}^2

Step 3: Depth of water (submergence of the penstock intake)

Velocity in each penstock: Vp=Q1×π4D2=4.775V_p=\dfrac{Q}{1\times\frac{\pi}{4}D^2}=4.775 m/s. Minimum submergence to avoid vortices (Gordon, symmetrical approach):

S=0.7245 VpD=0.7245×4.775×2.0=4.89 mS=0.7245\,V_p\sqrt{D}=0.7245\times4.775\times\sqrt{2.0}=4.89\ \text{m}

Water depth = S+D+S+D+ bottom clearance 0.5 m =4.89+2.0+0.5=7.39=4.89+2.0+0.5=7.39 m, adopt H=7.4H=7.4 m.

Step 4: Width and length

B=AH=75.07.4=10.14 m,L=VA=360075.0=48.0 mB=\frac{A}{H}=\frac{75.0}{7.4}=10.14\ \text{m},\qquad L=\frac{V}{A}=\frac{3600}{75.0}=48.0\ \text{m}

Adopt B=10.5B=10.5 m and L=48L=48 m (the volume is then B L H=3730B\,L\,H=3730 m³ ≥V\ge V).

The penstock length (500 m) is not needed for sizing the forebay by this method; it matters for the penstock head loss and the water hammer.

PLAN
 headrace        forebay                 penstocks
 tunnel/canal  +------------------+
 ====> \       |                  |==> penstock 1
        \ trans| trash rack       |
 ====> /       |                  |==> penstock 2
              +--+-spillway-+-flush+
                   |          |
                   v          v  to river (spillway/flushing)

SECTION
 canal bed ____ WL ~~~~~~~~~~~~~~~~~~~~~~
                  |        S (submergence)
                  |   rack  ____ crown
                  |   ####  \   penstock
 flushing  ______ |___####____\_D__
 bottom clearance 0.5 m
ItemValue
Storage volume3600 m³
Water depth7.4 m (+0.5 m free board)
Width10.5 m
Length48 m
Submergence of penstock crown4.89 m

Answer: forebay about 48 m long x 10.5 m wide x 7.4 m deep (water), with a volume of 3600 m³.

  • 2072 Chaitra · 4+2+2 marks

Discuss various tunnelling methods used in hydropower projects. Why do you provide tunnel supports? How are they realized?

Answer

Tunnelling methods in hydropower projects

  1. Drill and blast (conventional method): the most common method in Nepal. The cycle is drilling holes, charging with explosives, blasting, ventilation, mucking (removal of rock), scaling and installation of support. Large sections are excavated in stages: top heading then benching.
  2. Tunnel boring machine (TBM): a rotary cutter-head that excavates the full circular section and installs the precast segments or supports; fast and gives a smooth surface, but costly and not suitable in squeezing or highly variable ground. Used for long, uniform tunnels.
  3. NATM / sprayed-concrete method (New Austrian Tunnelling Method): the excavation is supported at once by shotcrete, rock bolts and mesh, and the rock itself carries the load; the deformation is monitored.
  4. Mechanical excavation (road-header) in soft rock, and cut-and-cover for shallow sections.
  5. Adits and shafts are used to open extra faces; raise boring is used for shafts.

Why tunnel supports are provided

  • To prevent the fall of rock and collapse of the opening, and so protect workers and machines.
  • To control the deformation and the stress redistribution, particularly in weak, jointed or squeezing rock and fault zones.
  • To stop the loosening of the rock and the inflow of water.
  • To provide a base for the final lining.

How the supports are realized

  1. Scaling of loose rock after each blast.
  2. Shotcrete (5-15 cm) with wire mesh or fibre is sprayed on the crown and walls straight after excavation.
  3. Rock bolts (grouted or friction), 2-4 m long at 1-2 m spacing, are installed through the shotcrete to bind the rock.
  4. Steel ribs/arches (I-sections or lattice girders) with lagging in poor rock, installed close to the face and encased in shotcrete.
  5. Pre-support (spiles, forepoling, pipe umbrella) in very weak ground and fault zones, ahead of the face.
  6. Final concrete lining (and steel lining for pressure sections) after the excavation is finished, followed by contact and consolidation grouting.

The type and amount of support follow the rock mass classification (Q-system, RMR) and are adapted to the rock seen at the face.

  • 2071 Chaitra · 4+2+2 marks

Discuss various tunnelling methods used in hydropower projects. What is the purpose of shotcreting? Discuss the procedure.

Answer

Tunnelling methods in hydropower projects

  1. Drill and blast: drilling, charging, blasting, ventilation, mucking, scaling and support. Used most in Nepal. Large faces are excavated by top heading and benching.
  2. Tunnel boring machine (TBM): full-face rotary excavation with segmental lining; high speed and smooth tunnel, but costly and needs uniform ground and a long drive .
  3. NATM: excavation with immediate shotcrete, rock bolts and mesh, and monitoring of deformation, which lets the rock carry part of the load.
  4. Road-header or hydraulic breakers in soft rock, and cut-and-cover at shallow portals.

Purpose of shotcreting

Shotcrete is concrete sprayed at high speed onto the excavated rock surface.

  • Seals the surface, preventing weathering, slaking and loosening of the joints.
  • Gives immediate support and takes over the rock load together with bolts and mesh.
  • Fills the cracks and bonds the rock blocks into a ring (arch action).
  • Smoothens the surface and reduces overbreak and hydraulic roughness (as a lining of non-pressure tunnels).
  • Gives quick, flexible support with little cost.

Procedure of shotcreting

  1. Scale the loose rock and wash the surface with air-water jet to remove dust and loose particles.
  2. Install mesh or add steel/synthetic fibres and set the thickness gauge pins.
  3. Prepare the mix (cement, aggregate up to 10 mm, admixtures, accelerator) by the dry-mix (water added at the nozzle) or wet-mix (pumped wet concrete) process.
  4. Spray with the nozzle held 1-1.5 m from the surface and at right angles to it, moving in small circles. Spray from the walls upwards to the crown, in layers of 5-10 cm; apply the second layer after the first has set.
  5. Control the rebound (material that falls away) and remove it; do not reuse it.
  6. Cure the shotcrete by spraying water or a curing compound for several days.
  7. Quality tests: thickness checks, strength cores/panel tests, and bond tests.
  • 2070 Ashad · 3+1 marks

Discuss with sketches the types of tunnel supports and their necessity.

Answer

Types of tunnel supports

  Rock bolts          Steel rib          Shotcrete + mesh
  \  |  /          ___________            ___________
 --\ | /--        /  ribs +   \          / sprayed  \
  /-+-+-\        |  lagging    |        | concrete    |
 /  | |  \       |             |        |   layer     |
  1. Rock bolts: steel bars (fully grouted or friction type) 2-5 m long, installed in a pattern. They bind the loose blocks into the sound rock and form a reinforced ring.
  2. Shotcrete: sprayed concrete (with mesh or fibres) that seals and supports the surface.
  3. Steel ribs/arches: I-section or lattice girders, with lagging (timber or steel plates) or shotcrete in between; used for weak rock and fault zones; closed rings used for squeezing ground.
  4. Concrete lining (plain or reinforced; cast-in-place or precast): the permanent support.
  5. Wire mesh and forepoling / spiling / pipe-roof (pre-support) ahead of the face in very weak ground.
  6. Timber supports for small, temporary works (rarely in large tunnels).

Necessity of supports

They keep the opening stable and safe, prevent fall of rock, control deformation and water inflow, and carry the load until the permanent lining is placed. The type is selected by the rock quality (Q-system/RMR): sound rock needs little or no support, jointed rock needs bolts and shotcrete, and poor rock needs ribs and pre-support.

  • 2070 Chaitra · 2+2 marks

What do you mean by hydraulic design of a tunnel? Explain the selection criteria of tunnel alignment.

Answer

Hydraulic design of a tunnel

It is the selection of the shape, size and slope of the tunnel so that the design discharge flows with an acceptable velocity and head loss, and so that the cost is the minimum.

  1. Determine the design discharge QQ and select the type: free-flow (non-pressure) or pressure tunnel.
  2. Choose the velocity: about 1.5-2.5 m/s for unlined and 2.5-4 m/s for lined tunnels (up to 5-6 m/s for pressure tunnels).
  3. Size: A=Q/VA=Q/V; for circular, D=4A/πD=\sqrt{4A/\pi}. The economic diameter is found by optimisation (cost of the tunnel against the value of the energy lost).
  4. Head loss: Manning V=1nR2/3S1/2V=\frac{1}{n}R^{2/3}S^{1/2} (n=0.013−0.015n=0.013-0.015 concrete, 0.03−0.040.03-0.04 unlined rock) or Darcy-Weisbach; add the local losses (entry, bends, transitions).
  5. For a free-flow tunnel, provide an air space of 15-20% of the area, a bed slope of 1:500-1:1000, and keep FrFr below 0.7 (not near 1) to avoid unstable flow.
  6. For a pressure tunnel, the hydraulic grade line (including water hammer/surge) must stay above the crown, with a minimum rock cover.

Selection of tunnel alignment

  • Shortest and straightest route possible (lowest cost and head loss), with gentle bends.
  • Good geology: avoid faults, shear zones, weak and water-bearing rock and landslide areas; cross the weak zones at right angles; avoid squeezing and swelling rock.
  • Adequate rock cover so that the internal pressure cannot burst the rock: the vertical rock cover must satisfy the Norwegian criterion CRM≥hsγwFγrcos⁡βC_{RM}\ge\dfrac{h_s\gamma_w F}{\gamma_r\cos\beta} (hsh_s = static head, F≈1.3F\approx1.3, β\beta = slope of the ground).
  • Portals and adits: stable slopes at the portals and adits at suitable intervals for faster construction; access roads.
  • Ground water and inflow: avoid high water pressure and heavy inflow zones.
  • Connection with the intake, surge tank and powerhouse so that the layout (surge shaft and penstock) is simple, with a sufficient head and low cost.
  • Environment and safety: avoid damage to settlements and existing structures.
  • 2080 Bhadra · 3+3 marks

Briefly discuss the hydraulic design considerations of the surge tank and pressurised hydraulic tunnel.

Answer

Hydraulic design considerations of the surge tank

  • Location: as close to the powerhouse as possible, on stable ground at a level high enough that the maximum surge level stays below the tank top, and the minimum level stays above the tunnel crown.
  • Type: simple, restricted orifice, differential (Johnson), or with an upper/lower chamber, chosen by the head, topography and the required reduction of the surge.
  • Size: the cross-section must be larger than the Thoma area for stability under small load changes:
As≥Ath=L At2g α (H0−hf)A_s\ge A_{th}=\frac{L\,A_t}{2g\,\alpha\,(H_0-h_f)}
  • Surge levels: maximum upsurge on full load rejection must not overflow, and minimum downsurge on full-load demand must not expose the tunnel crown (air entry) or the tank bottom; the oscillation period T=2πLAs/(gAt)T=2\pi\sqrt{LA_s/(gA_t)} should be checked with the governor.
  • Connection: the area of the connecting orifice and the shaft should be sized to give small head loss, but enough damping.
  • Provide an overflow, air vents, and access.

Hydraulic design considerations of a pressurised tunnel

  • Diameter and velocity: from the economic diameter; velocity usually 2.5-4 m/s.
  • Friction and other losses: Manning/Darcy, with nn of lining; plus entry, bend and transition losses.
  • Internal pressure: the maximum internal pressure includes the static head and the surge/water-hammer rise.
  • Minimum rock cover: the cover should resist the internal pressure (about Crm≥hsγwFγrcos⁡βC_{rm}\ge\dfrac{h_s\gamma_w F}{\gamma_r\cos\beta}); otherwise the section is steel-lined.
  • Hydraulic grade line should stay above the crown at all times, in the transient too, so as to avoid vacuum/negative pressure.
  • Lining and grouting: concrete lining for smoothness, steel lining where the rock is weak or the cover is low; contact and consolidation grouting; drainage.
  • Protection: air vents and an emergency gate at the intake, and a surge tank at the downstream end to reduce the water hammer in the tunnel.
  • 2075 Chaitra · 6 marks

What are the functions of a surge tank? Write down the formulas to calculate the maximum upsurge and downsurge, time of oscillation and minimum area of a surge tank with usual notations.

Answer

Functions of a surge tank

  1. Reduces water hammer: it reflects the pressure waves, so the long headrace tunnel is protected from high pressure rise or fall.
  2. Acts as a reservoir that supplies the extra water when the turbine discharge is suddenly increased, and absorbs the water when the discharge is suddenly cut off.
  3. Protects the tunnel from collapse and the penstock from over-pressure; reduces the length of the pipe in which the water hammer acts.
  4. Improves speed regulation of the turbine (governor stability) by letting the tunnel flow change slowly.

Formulas (simple cylindrical tank, usual notations)

LL = tunnel length, AtA_t = tunnel area, AsA_s = surge tank area, V0V_0 = initial velocity in the tunnel, gg = gravity, hfh_f = friction loss at V0V_0 (hf=αV02h_f=\alpha V_0^2), H0H_0 = gross head.

QuantityFormula
Max upsurge (full rejection, no friction)Zmax=V0L Atg AsZ_{max}=V_0\sqrt{\dfrac{L\,A_t}{g\,A_s}}
Max downsurge (sudden demand, no friction)Zmin=−ΔVL Atg AsZ_{min}=-\Delta V\sqrt{\dfrac{L\,A_t}{g\,A_s}}
Effect of frictionFriction damps the oscillation, so the upsurge and downsurge are smaller than these frictionless values; exact values are read from Jaeger's/Johnson's charts in terms of Z∗=hfV0gAsLAtZ^*=\dfrac{h_f}{V_0}\sqrt{\dfrac{gA_s}{LA_t}}
Time period of oscillationT=2πL Asg AtT=2\pi\sqrt{\dfrac{L\,A_s}{g\,A_t}}
Minimum area (Thoma stability)Ath=L At2g α (H0−hf)A_{th}=\dfrac{L\,A_t}{2g\,\alpha\,(H_0-h_f)}

where α=hfV02\alpha=\dfrac{h_f}{V_0^2}. For a partial change of discharge, V0V_0 is replaced by the change ΔV\Delta V in the tunnel velocity. The area of the tank is taken as 1.0-1.5 times AthA_{th} (usually larger when the upsurge/downsurge governs the design).

  • 2073 Shrawan · 3+7 marks

Derive an expression for minimum upsurge without damping effect in the surge chamber using continuity and momentum equations [3]. In a storage hydropower plant, water is delivered from the upper impounding reservoir through a low pressure headrace tunnel and three high pressure penstocks to three Francis turbine units. The elevations of the reservoir and tailwater level are 320 m and 200 m above datum respectively. It is decided to design a simple surge tank between the headrace tunnel and penstocks for sudden rejection or demand of two units. If the maximum and minimum water level elevation in the surge tank is limited to 330 m and 310 m above datum respectively due to topography and construction difficulty, determine the minimum area of the surge tank and the permissible length of the low pressure headrace tunnel to fulfil the design objective. Given: discharge in tunnel = 100 m³/s; headrace tunnel diameter = 7 m and head loss in tunnel = 10% of gross head of the system; penstocks: each length 500 m, diameter 2.5 m, f = 0.016.

Answer

Part 1: Derivation (no friction)

Let zz be the water level in the tank above the reservoir level (positive upward), VV the velocity in the tunnel (length LL, area AtA_t), AsA_s the area of the tank, and QtQ_t the turbine flow after the sudden change.

 reservoir ~~~~~~~~
            \___________ tunnel L, A_t, V ___________ surge tank
                                              | z    |  A_s
                                              |______|__ to turbine Q_t

Continuity at the tank junction: inflow from the tunnel = flow to the tank + flow to the turbine

AtV=Asdzdt+Qt(1)A_tV=A_s\frac{dz}{dt}+Q_t \quad (1)

Momentum for the water column in the tunnel (net force = mass x acceleration; the head zz acts to decelerate the flow):

ρAtLdVdt=−ρgAtz ⇒ LgdVdt=−z(2)\rho A_tL\frac{dV}{dt}=-\rho gA_t z\ \Rightarrow\ \frac{L}{g}\frac{dV}{dt}=-z \quad (2)

Differentiate (1) with QtQ_t constant: AtdVdt=Asd2zdt2A_t\dfrac{dV}{dt}=A_s\dfrac{d^2z}{dt^2}. Substituting in (2):

d2zdt2+gAtLAs z=0\frac{d^2z}{dt^2}+\frac{gA_t}{LA_s}\,z=0

This is simple harmonic motion with ω=gAtLAs\omega=\sqrt{\dfrac{gA_t}{LA_s}}, so the period is T=2πLAsgAtT=2\pi\sqrt{\dfrac{LA_s}{gA_t}}.

Boundary conditions at t=0t=0 (sudden change of discharge from Q0Q_0 to QtQ_t, so ΔV=Q0−QtAt\Delta V=\dfrac{Q_0-Q_t}{A_t}): z=0z=0 and dzdt=AtΔVAs\dfrac{dz}{dt}=\dfrac{A_t\Delta V}{A_s}. Hence

z=AtΔVAs ωsin⁡ωt,Zmax=AtΔVAsLAsgAtz=\frac{A_t\Delta V}{A_s\,\omega}\sin\omega t,\qquad Z_{max}=\frac{A_t\Delta V}{A_s}\sqrt{\frac{LA_s}{gA_t}} Zmax=ΔVL Atg As\boxed{Z_{max}=\Delta V\sqrt{\frac{L\,A_t}{g\,A_s}}}

For load rejection this is the upsurge +Zmax+Z_{max}; for sudden demand the same magnitude is the downsurge −Zmax-Z_{max} (undamped).

Part 2: Numerical design

Given: reservoir RL 320 m, tailwater RL 200 m, gross head H0=120H_0=120 m; Q=100Q=100 m³/s for three units, so each unit takes 33.333.3 m³/s; two units are rejected or demanded, so the change is ΔQ=66.7\Delta Q=66.7 m³/s. Maximum and minimum tank levels are RL 330 m and RL 310 m, so Z=330−320=10Z=330-320=10 m upwards and 320−310=10320-310=10 m downwards. Tunnel D=7D=7 m, tunnel head loss hf=10%H0=12h_f=10\%H_0=12 m. Penstocks: 3 x 500 m, D=2.5D=2.5 m, f=0.016f=0.016. The friction factor of the tunnel is assumed to be the same as the penstocks, f=0.016f=0.016.

Tunnel velocity and change in velocity

At=π4(7)2=38.48 m2,V0=10038.48=2.598 m/s,ΔV=23V0=1.732 m/sA_t=\frac{\pi}{4}(7)^2=38.48\ \text{m}^2,\quad V_0=\frac{100}{38.48}=2.598\ \text{m/s},\quad \Delta V=\frac{2}{3}V_0=1.732\ \text{m/s}

Length of the tunnel (from the head loss, Darcy-Weisbach)

hf=f LDV022g ⇒ L=2gD hffV02=19.62×7×120.016×6.752=15256 m (≈15.3 km)h_f=\frac{f\,L}{D}\frac{V_0^2}{2g}\ \Rightarrow\ L=\frac{2gD\,h_f}{fV_0^2}=\frac{19.62\times7\times12}{0.016\times6.752}=15256\ \text{m}\ (\approx15.3\ \text{km})

Area of the tank from the permissible surge (Z=10Z=10 m both ways)

Z2=ΔV2L Atg As ⇒ As=ΔV2 L Atg Z2=3.001×15256×38.489.81×100=1796 m2Z^2=\Delta V^2\frac{L\,A_t}{g\,A_s}\ \Rightarrow\ A_s=\frac{\Delta V^2\,L\,A_t}{g\,Z^2}=\frac{3.001\times15256\times38.48}{9.81\times100}=1796\ \text{m}^2

This corresponds to a circular tank of diameter 4As/π=47.8\sqrt{4A_s/\pi}=47.8 m.

Thoma check (stability)

α=hfV02=126.752=1.777 s2/m\alpha=\frac{h_f}{V_0^2}=\frac{12}{6.752}=1.777\ \text{s}^2/\text{m}

Penstock velocity Vp=33.3π4(2.5)2=6.79V_p=\dfrac{33.3}{\frac{\pi}{4}(2.5)^2}=6.79 m/s and its loss hp=0.016×5002.56.79219.62=7.52h_p=\dfrac{0.016\times500}{2.5}\dfrac{6.79^2}{19.62}=7.52 m. Net head H0−hf−hp=120−12−7.52=100.5H_0-h_f-h_p=120-12-7.52=100.5 m.

Ath=L At2g α (H0−hf−hp)=15256×38.4819.62×1.777×100.5=168 m2A_{th}=\frac{L\,A_t}{2g\,\alpha\,(H_0-h_f-h_p)}=\frac{15256\times38.48}{19.62\times1.777\times100.5}=168\ \text{m}^2

Since As=1796A_s=1796 m² >Ath=168>A_{th}=168 m², the tank is stable.

Period of oscillation: T=2πLAsgAt=1693T=2\pi\sqrt{\dfrac{LA_s}{gA_t}}=1693 s (about 28.2 min).

Answer: minimum area of the surge tank As≈1800A_s\approx1800 m² (diameter about 48 m) and the permissible tunnel length L≈15250L\approx15250 m (about 15.3 km), with the surge limited to RL 330 m and RL 310 m.

  • 2070 Chaitra · 2 marks

Why is a restricted orifice type surge tank more efficient than a simple cylindrical type?

Answer

In a simple cylindrical surge tank the tank is open to the tunnel through a full-size connection, so the tank level responds freely and the oscillations decay slowly, with high upsurge and deep downsurge. In a restricted orifice tank, the connection to the tunnel is narrowed by an orifice of small area.

Why the restricted orifice type is more efficient:

  • Damping: when the water flows in or out of the tank, the orifice creates an extra head loss ho=Q22gCd2Ao2h_o=\dfrac{Q^2}{2gC_d^2A_o^2}. This opposes the motion, so the oscillation dies out sooner and the amplitude of the maximum upsurge and minimum downsurge is smaller.
  • Quick action: on a load change, the orifice head loss at once builds a head difference between the tunnel and the tank, so the tunnel flow is retarded sooner and less water has to be stored or supplied. The tank can therefore be smaller (less volume and cost) for the same permissible surge.
  • Better stability of the governed system, thanks to the greater damping.

A too-small orifice produces a high water-hammer pressure in the tunnel (it behaves almost like a closed valve), so the area is selected as a compromise (typically about 0.25-0.5 of the tunnel area, giving a head loss of the order of the surge height).

  • 2081 Baishakh · 6 marks

A hydropower electrical project has a concrete lined tunnel of 5.0 m diameter operating under a gross head of 200 m. Discharge through the tunnel is 28 cumec and it has a surge tank of 300 m² at the end of the tunnel. Head loss due to friction under steady state condition is 2.5% of gross head. Assume the friction factor of the tunnel to be 0.015. Find the total length of the tunnel, the maximum upsurge and downsurge in the tank, and calculate the factor of safety of the surge tank.

Answer

Given and tunnel length

At=π4(5)2=19.635 m2A_t = \frac{\pi}{4}(5)^2 = 19.635\ \text{m}^2, V=28/19.635=1.426V = 28/19.635 = 1.426 m/s, As=300 m2A_s = 300\ \text{m}^2, hf=0.025×200=5.0h_f = 0.025 \times 200 = 5.0 m.

L=hf 2gDfV2=5.0×2(9.81)(5)0.015×1.4262=16,080 mL = \frac{h_f\,2gD}{fV^2} = \frac{5.0 \times 2(9.81)(5)}{0.015 \times 1.426^2} = 16{,}080\ \text{m}

Total tunnel length ≈16.1\approx 16.1 km.

Maximum upsurge and downsurge

Z0=1.42616080×19.6359.81×300=14.77Z_0 = 1.426\sqrt{\dfrac{16080 \times 19.635}{9.81 \times 300}} = 14.77 m (no friction).

With friction (hf=5h_f = 5 m) the upsurge equation gives Zmax=11.64Z_{max} = 11.64 m above reservoir level. The first downswing after the upsurge reaches 8.578.57 m below reservoir level.

QuantityValue
Frictionless amplitude Z0Z_014.77 m
Maximum upsurge11.64 m above reservoir level
Maximum downsurge8.57 m below reservoir level

Factor of safety (Thoma stability)

Head-loss coefficient α=hf/V2=5/1.4262=2.459 s2/m\alpha = h_f/V^2 = 5/1.426^2 = 2.459\ \text{s}^2/\text{m}. Net head H−hf=195H - h_f = 195 m.

Ath=LAt2gα(H−hf)=16080×19.6352(9.81)(2.459)(195)=33.56 m2A_{th} = \frac{L A_t}{2g\alpha (H-h_f)} = \frac{16080 \times 19.635}{2(9.81)(2.459)(195)} = 33.56\ \text{m}^2 FOS=AsAth=30033.56=8.94\text{FOS} = \frac{A_s}{A_{th}} = \frac{300}{33.56} = 8.94

Answer: L≈16,080L \approx 16{,}080 m; upsurge =11.64= 11.64 m; downsurge =8.57= 8.57 m; factor of safety =8.94= 8.94 (tank is very stable, since As≫AthA_s \gg A_{th}).

  • 2082 Bhadra · 6 marks

A hydropower project is designed to carry a flow of 7.5 m³/sec through a tunnel of diameter 2.5 m. A simple surge tank of diameter 7 m is located at a distance of 2,500 m from the reservoir. Calculate the total time period of oscillation of wave for full load rejection. Also, estimate the height of the surge tank. Take friction factor = 0.018.

Answer

Method used

Let the tunnel have area AtA_t, length LL, diameter DD and friction factor ff; the tank has area AsA_s.

  • Tunnel velocity V=Q/AtV = Q/A_t; steady friction loss hf=fLV22gDh_f = \dfrac{fLV^2}{2gD}.
  • Frictionless amplitude: Z0=VLAtgAsZ_0 = V\sqrt{\dfrac{L A_t}{g A_s}}.
  • Upsurge with friction (full load rejection), ZZ measured above reservoir level, from the equation of motion and continuity:
Zmaxhf=Z022hf2[1−e−2hf(Zmax+hf)/Z02]\frac{Z_{max}}{h_f}=\frac{Z_0^2}{2h_f^2}\left[1-e^{-2h_f (Z_{max}+h_f)/Z_0^2}\right]
  • The following down-surge is found by integrating the reversed-flow equations step by step (below reservoir level).
  • Period of mass oscillation: T=2πLAsgAtT = 2\pi\sqrt{\dfrac{L A_s}{g A_t}}.

Calculation

At=π4(2.5)2=4.909 m2A_t = \frac{\pi}{4}(2.5)^2 = 4.909\ \text{m}^2, As=π4(7)2=38.48 m2A_s = \frac{\pi}{4}(7)^2 = 38.48\ \text{m}^2, L=2500L = 2500 m, f=0.018f=0.018.

  • V=7.5/4.909=1.528V = 7.5/4.909 = 1.528 m/s
  • hf=0.018×2500×1.52822(9.81)(2.5)=2.14h_f = \dfrac{0.018 \times 2500 \times 1.528^2}{2(9.81)(2.5)} = 2.14 m
  • Z0=1.5282500×4.9099.81×38.48=8.71Z_0 = 1.528\sqrt{\dfrac{2500 \times 4.909}{9.81 \times 38.48}} = 8.71 m

Time period of oscillation

T=2π2500×38.489.81×4.909=280.8 s≈4.7 minT = 2\pi\sqrt{\frac{2500 \times 38.48}{9.81 \times 4.909}} = 280.8\ \text{s} \approx 4.7\ \text{min}

Height of surge tank

Solving the upsurge equation with friction: Zmax=7.35Z_{max} = 7.35 m above reservoir level. The first downsurge is 5.755.75 m below reservoir level, so the water level swings through about 13.113.1 m. Adding a freeboard of about 2 m at the top, the surge tank must be at least about 1515 m high above the minimum level.

Answer: T=280.8T = 280.8 s; maximum upsurge =7.35= 7.35 m above reservoir level (tank height about 15 m including range and freeboard).

  • 2079 Bhadra · 8 marks

A RoR hydel plant has a circular surge tank of 13 m diameter at the end of a 1.8 km long headrace pressure tunnel with 3.95 m diameter. The penstock system consists of 4 numbers, 400 m long, 1.30 m diameter each. Calculate the maximum up-surge, down-surge and time of oscillations if the frictional factor for tunnel and penstock are 0.016 and 0.025 respectively.

Answer

Method used

Let the tunnel have area AtA_t, length LL, diameter DD and friction factor ff; the tank has area AsA_s.

  • Tunnel velocity V=Q/AtV = Q/A_t; steady friction loss hf=fLV22gDh_f = \dfrac{fLV^2}{2gD}.
  • Frictionless amplitude: Z0=VLAtgAsZ_0 = V\sqrt{\dfrac{L A_t}{g A_s}}.
  • Upsurge with friction (full load rejection), ZZ measured above reservoir level, from the equation of motion and continuity:
Zmaxhf=Z022hf2[1−e−2hf(Zmax+hf)/Z02]\frac{Z_{max}}{h_f}=\frac{Z_0^2}{2h_f^2}\left[1-e^{-2h_f (Z_{max}+h_f)/Z_0^2}\right]
  • The following down-surge is found by integrating the reversed-flow equations step by step (below reservoir level).
  • Period of mass oscillation: T=2πLAsgAtT = 2\pi\sqrt{\dfrac{L A_s}{g A_t}}.

Assumption

The discharge is not given. Assume a design discharge Q=30 m3/sQ = 30\ \text{m}^3/\text{s} (4 penstocks of 7.5 m³/s, about 5.65 m/s each). Surge heights scale almost in proportion to VV, so for another QQ repeat the same steps.

Calculation

At=π4(3.95)2=12.25 m2A_t = \frac{\pi}{4}(3.95)^2 = 12.25\ \text{m}^2, As=π4(13)2=132.73 m2A_s = \frac{\pi}{4}(13)^2 = 132.73\ \text{m}^2, L=1800L = 1800 m, f=0.016f = 0.016.

  • V=30/12.25=2.448V = 30/12.25 = 2.448 m/s
  • hf=0.016×1800×2.44822(9.81)(3.95)=2.23h_f = \dfrac{0.016 \times 1800 \times 2.448^2}{2(9.81)(3.95)} = 2.23 m
  • Z0=2.4481800×12.259.81×132.73=10.08Z_0 = 2.448\sqrt{\dfrac{1800 \times 12.25}{9.81 \times 132.73}} = 10.08 m

The penstock friction (0.025) acts downstream of the tank, so it does not enter the tank oscillation.

Results (full load rejection)

  • Maximum up-surge =8.65= 8.65 m above reservoir level.
  • Maximum down-surge =6.90= 6.90 m below reservoir level.
  • Time of oscillation
T=2π1800×132.739.81×12.25=280.1 s≈4.7 minT = 2\pi\sqrt{\frac{1800 \times 132.73}{9.81 \times 12.25}} = 280.1\ \text{s} \approx 4.7\ \text{min}

Answer (for Q=30Q = 30 m³/s): up-surge 8.65 m; down-surge 6.90 m; T=280.1T = 280.1 s. For other discharges the surges grow roughly in proportion to QQ (e.g. Q=20Q = 20 m³/s: 6.07 m up, 5.16 m down; Q=40Q = 40 m³/s: 10.94 m up, 8.27 m down).

  • 2069 Chaitra · 3+3+3 marks

A power station is fed by a 4000 m long concrete lined tunnel of 5.0 m dia and 600 m long pressure shaft of 4.0 m dia operating under a gross head of 250 m. If the design discharge of the plant is 60 m³/sec and the friction factors in tunnel and pressure shaft are 0.014 and 0.012 respectively, i) compute the sectional area required for mass oscillation in a surge tank; ii) find the maximum upsurge and downsurge levels; iii) if the headwater level is 1048 m, find out the invert level of the headrace tunnel at the surge tank.

Answer

Given data and losses

At=π4(5)2=19.635 m2A_t = \frac{\pi}{4}(5)^2 = 19.635\ \text{m}^2, Vt=60/19.635=3.056V_t = 60/19.635 = 3.056 m/s. Shaft: Ap=12.566 m2A_p = 12.566\ \text{m}^2, Vp=4.775V_p = 4.775 m/s.

  • Tunnel loss: hft=0.014×4000×3.05622(9.81)(5)=5.33h_{ft} = \dfrac{0.014 \times 4000 \times 3.056^2}{2(9.81)(5)} = 5.33 m
  • Shaft loss: hfp=0.012×600×4.77522(9.81)(4)=2.09h_{fp} = \dfrac{0.012 \times 600 \times 4.775^2}{2(9.81)(4)} = 2.09 m
  • Net head H0=250−5.33−2.09=242.58H_0 = 250 - 5.33 - 2.09 = 242.58 m

i) Surge tank area (Thoma)

Head-loss coefficient of the tunnel, α=hft/Vt2=5.33/3.0562=0.5708 s2/m\alpha = h_{ft}/V_t^2 = 5.33/3.056^2 = 0.5708\ \text{s}^2/\text{m}.

Ath=LAt2gαH0=4000×19.6352(9.81)(0.5708)(242.58)=28.9 m2A_{th} = \frac{L A_t}{2g\alpha H_0} = \frac{4000 \times 19.635}{2(9.81)(0.5708)(242.58)} = 28.9\ \text{m}^2

Equivalent diameter =6.07= 6.07 m. Adopting As=Ath=28.9 m2A_s = A_{th} = 28.9\ \text{m}^2 (a larger area, e.g. 1.5Ath1.5A_{th}, gives more safety).

ii) Maximum upsurge and downsurge

Z0=3.0564000×19.6359.81×28.9=50.85Z_0 = 3.056\sqrt{\dfrac{4000 \times 19.635}{9.81 \times 28.9}} = 50.85 m. With friction (hft=5.33h_{ft} = 5.33 m), for full load rejection:

  • Maximum upsurge =47.36= 47.36 m above reservoir level, i.e. level 1048+47.36=1095.361048 + 47.36 = 1095.36 m.
  • Maximum downsurge (first downswing) =41.90= 41.90 m below reservoir level, i.e. level 1048−41.90=1006.101048 - 41.90 = 1006.10 m.

For comparison, with As=1.5Ath=43.4 m2A_s = 1.5A_{th} = 43.4\ \text{m}^2: upsurge 38.05 m and downsurge 32.88 m.

iii) Invert level of the headrace tunnel at the tank

The tunnel crown must stay below the lowest water level in the tank to prevent air entering the tunnel. Assume a minimum water cover of 1.0 m over the crown.

  • Lowest tank level =1006.10= 1006.10 m
  • Crown =1006.10−1.0=1005.10= 1006.10 - 1.0 = 1005.10 m
  • Invert =1005.10−5.0=1000.10= 1005.10 - 5.0 = 1000.10 m

Answer: Ath=28.9 m2A_{th} = 28.9\ \text{m}^2; upsurge level =1095.36= 1095.36 m; downsurge level =1006.10= 1006.10 m; invert level ≈1000.1\approx 1000.1 m a.s.l.

  • 2079 Bhadra · 1+5 marks

What is the economical diameter of a penstock? How do you determine the economic diameter by the graphical method?

Answer

Economic diameter

The economic diameter of a penstock is the diameter for which the total annual cost (annual fixed charges on the penstock plus the annual value of the power lost by friction) is minimum. A small diameter is cheap but gives high velocity and high head loss; a large diameter is costly but gives low head loss.

Graphical method

  1. Take the design discharge QQ, gross head and penstock length. Select a range of trial diameters d1,d2,…,dnd_1, d_2, \dots, d_n.
  2. For each diameter, find the velocity v=4Q/πd2v = 4Q/\pi d^2 and the friction head loss hf=fLv2/2gdh_f = fLv^2/2gd (or from a Manning/Hazen-Williams formula).
  3. Annual cost of penstock (curve 1): thickness t=pd/2σηt = pd/2\sigma\eta gives steel weight and cost, plus fabrication, erection and anchors; multiply by the annual charge rate (interest + depreciation + maintenance, say 8 to 12 %).
  4. Annual cost of power loss (curve 2): Ploss=γQhfηoverallP_{loss} = \gamma Q h_f \eta_{overall} (kW), converted to energy per year and multiplied by the tariff (cost per kW-year or per kWh).
  5. Plot diameter on the x-axis and annual cost on the y-axis for both curves, then add them to get the total annual cost curve (curve 3).
  6. The diameter at the lowest point of the total curve is the economic diameter (it is also where the curve 1 and curve 2 slopes are equal and opposite).
 Annual
 cost
  |\                     / Penstock cost
  | \                  /
  |  \  Total       /
  |   \   ___     /
  |    \_/   \_ /
  |     \      /\
  |  Loss \  /    Total
  |        \/
  |        :
  +--------+--------------- d
        d_economic

Note: with the head-loss curve falling steeply and the penstock-cost curve rising, their sum has one clear minimum, which is read off the plot.

  • 2075 Ashwin · 2+3 marks

Discuss the various factors which govern the determination of economic diameter of a penstock. Find the wall thickness of a penstock pipe if the internal diameter is 3.0 m which supplies water from a head of 220 m with a possibility of increase in pressure up to 40% due to transient condition. Take σst=1400\sigma_{st} = 1400 kg/cm² and efficiency of joint = 0.95.

Answer

Factors governing economic diameter

The economic diameter is found by balancing the annual cost of the penstock against the annual value of the energy lost in friction. It depends on:

  • Discharge and head: a larger QQ or a lower head needs a larger diameter, because the same loss is a larger share of the head.
  • Cost of steel and fabrication: cost of plates, welding, transport, erection, painting and anchor blocks; the pipe cost varies roughly with d2d^2 (weight ∝d⋅t\propto d \cdot t and t∝dt \propto d).
  • Annual charges: interest, depreciation, maintenance and insurance, as a percentage of the penstock cost.
  • Value of energy lost: tariff or unit cost of power, and the plant load factor; a high value of power favours a bigger pipe.
  • Friction loss: pipe roughness (friction factor), length and velocity; loss varies as Q2/d5Q^2/d^5.
  • Turbine and overall efficiency: loss of power is γQhfη\gamma Q h_f \eta.
  • Permissible velocity: limits for erosion (silt), water hammer and noise; usually 3 to 6 m/s (up to 8 m/s for high heads).
  • Other factors: surge/water-hammer pressures, bends and fittings, transport limits of plate size, and number of penstocks.

Wall thickness of the penstock

Design pressure head =1.4×220=308= 1.4 \times 220 = 308 m of water. Since 10 m of water ≈1 kg/cm2\approx 1\ \text{kg/cm}^2,

p=30.8 kg/cm2p = 30.8\ \text{kg/cm}^2

For thin-walled pipe (hoop stress), with D=300D = 300 cm, σst=1400 kg/cm2\sigma_{st} = 1400\ \text{kg/cm}^2, ηj=0.95\eta_j = 0.95:

t=pD2σstηj=30.8×3002×1400×0.95=3.47 cmt = \frac{pD}{2\sigma_{st}\eta_j} = \frac{30.8 \times 300}{2 \times 1400 \times 0.95} = 3.47\ \text{cm}

Answer: thickness ≈34.7\approx 34.7 mm; provide about 36 mm (35 mm plus 1 to 2 mm corrosion allowance as practice).

  • 2078 Bhadra · 2+4 marks

What is the economic diameter of a penstock? A steel penstock with an internal diameter of 1.25 m supplies water at a head equivalent to 18 kg/cm². There is a possibility of a 20% increase in pressure due to transient conditions. The design stress and efficiency of the joint may be assumed to be 1025 kg/cm² and 85% respectively. Compute the thickness of the penstock required.

Answer

Economic diameter

The economic diameter of a penstock is the diameter for which the sum of the annual fixed charges on the pipe and the annual cost of the power lost by friction is least. A smaller pipe costs less but loses more head; a larger pipe costs more but loses less head. At the minimum, ddd(total annual cost)=0\dfrac{d}{dd}(\text{total annual cost}) = 0.

Thickness

Design pressure including 20 % transient rise:

p=1.2×18=21.6 kg/cm2p = 1.2 \times 18 = 21.6\ \text{kg/cm}^2

With D=1.25 m=125 cmD = 1.25\ \text{m} = 125\ \text{cm}, σ=1025 kg/cm2\sigma = 1025\ \text{kg/cm}^2, ηj=0.85\eta_j = 0.85:

t=pD2σηj=21.6×1252×1025×0.85=1.55 cmt = \frac{pD}{2\sigma\eta_j} = \frac{21.6 \times 125}{2 \times 1025 \times 0.85} = 1.55\ \text{cm}

Answer: required thickness =15.5= 15.5 mm. Provide 16 mm (about 17 to 18 mm if 1 to 2 mm corrosion allowance is added).

  • 2076 Ashwin · 8 marks

A penstock carries 8 m³/s of water at a head of 25 m. The cost of the pipe line in place is given by US$250hd² per meter length, where h = head and d = diameter of the pipe. Annual fixed charges are 8% of the pipe line cost. The estimated head loss in friction is 0.025Q212.1d5\frac{0.025Q^2}{12.1d^5} per m length of the pipe. Efficiency of the turbine is 80% and the selling price of the power is US$500 per kW per annum. Calculate the most economic diameter of the penstock.

Answer

Given

Q=8 m3/sQ = 8\ \text{m}^3/\text{s}, h=25h = 25 m, η=0.8\eta = 0.8.

  • Pipe cost per metre: C=250 h d2=250(25)d2=6250 d2C = 250\,h\,d^2 = 250(25)d^2 = 6250\,d^2 (US$)
  • Annual fixed charge: 0.08×6250 d2=500 d20.08 \times 6250\,d^2 = 500\,d^2 (US$/m/year)

Head loss and power loss per metre

hf=0.025 Q212.1 d5=0.025×6412.1 d5=0.1322d5 m/mh_f = \frac{0.025\,Q^2}{12.1\,d^5} = \frac{0.025 \times 64}{12.1\,d^5} = \frac{0.1322}{d^5}\ \text{m/m}

Power lost per metre length:

P=γQhfη=9.81×8×0.8×0.1322d5=8.302d5 kWP = \gamma Q h_f \eta = 9.81 \times 8 \times 0.8 \times \frac{0.1322}{d^5} = \frac{8.302}{d^5}\ \text{kW}

Annual cost of lost power at US$500 per kW per year:

Closs=500×8.302d5=4151d5C_{loss} = 500 \times \frac{8.302}{d^5} = \frac{4151}{d^5}

Total annual cost and minimum

CT=500 d2+4151d5C_T = 500\,d^2 + \frac{4151}{d^5} dCTdd=1000 d−20755d6=0  ⇒  d7=20.755\frac{dC_T}{dd} = 1000\,d - \frac{20755}{d^6} = 0 \;\Rightarrow\; d^7 = 20.755 d=(20.755)1/7=1.542 md = (20.755)^{1/7} = 1.542\ \text{m}

Check: at d=1.542d = 1.542 m the fixed charge is US$1189 and the power-loss cost is US$476, total US$1665 per metre per year.

Answer: most economic diameter ≈1.54\approx 1.54 m.

  • 2074 Ashwin · 8 marks

A hydropower plant has planned to use a steel penstock pipe of length 600 m having a diameter of 0.8 m to carry a discharge of 5 m³/s. The static head available is 80 m. The wave velocity, design stress and joint efficiency for the penstock pipe are 1200 m/s, 1326 kg/cm² and 85% respectively. What thickness of the penstock pipe would you recommend for the power plant if the gate closure time is 30 seconds?

Answer

Data

L=600L = 600 m, D=0.8D = 0.8 m =80= 80 cm, Q=5 m3/sQ = 5\ \text{m}^3/\text{s}, static head H=80H = 80 m, a=1200a = 1200 m/s, σ=1326 kg/cm2\sigma = 1326\ \text{kg/cm}^2, ηj=0.85\eta_j = 0.85, closure time Tc=30T_c = 30 s.

Type of closure

Velocity: v=Q/A=5/(π40.82)=9.947v = Q/A = 5/(\frac{\pi}{4}0.8^2) = 9.947 m/s.

Critical time 2L/a=2(600)/1200=12L/a = 2(600)/1200 = 1 s. Since Tc=30 s≫1T_c = 30\ \text{s} \gg 1 s, the closure is slow, so the Joukowsky value av/gav/g does not apply; use the Michaud (Allievi) formula.

Water hammer rise

ΔH=2LvgTc=2×600×9.9479.81×30=40.56 m\Delta H = \frac{2Lv}{gT_c} = \frac{2 \times 600 \times 9.947}{9.81 \times 30} = 40.56\ \text{m}

Design pressure and thickness

Htotal=80+40.56=120.56 m  ⇒  p=12.06 kg/cm2H_{total} = 80 + 40.56 = 120.56\ \text{m} \;\Rightarrow\; p = 12.06\ \text{kg/cm}^2 t=pD2σηj=12.06×802×1326×0.85=0.428 cm=4.28 mmt = \frac{pD}{2\sigma\eta_j} = \frac{12.06 \times 80}{2 \times 1326 \times 0.85} = 0.428\ \text{cm} = 4.28\ \text{mm}

Practical checks: minimum thickness for handling, tmin=D(mm)+800400=800+800400=4t_{min} = \dfrac{D(\text{mm}) + 800}{400} = \dfrac{800+800}{400} = 4 mm. Allow 1.5 to 2 mm corrosion allowance.

Answer: calculated t=4.3t = 4.3 mm; recommend a 6 mm thick steel penstock (4.3 mm plus corrosion allowance, rounded to a standard plate).

Questions from Old Question Collection (CE 704) (IOE exam papers from 2069 Chaitra to 2082 Bhadra). Answers are written for this site; check them against your class notes.

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